Yamaha YZF-R125 Service Manual: Installing the thermostat

1. Install:

  • Thermostat

NOTE:

Install the thermostat with its breather hole "a" facing up.


2. Install:

  • Copper washer

  • Coolant temperature sensor

CAUTION:

Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact.

3. Fill:

  • Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.

4. Check:

  • Cooling system Leaks Repair or replace any
    faulty part.

5. Measure:

  • Radiator cap opening pressure Below the specified pressure 
    Replace the radiator cap.

    Refer to "CHECKING THE RADIATOR" on page 6-3.

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. ...

    Water pump
    ...

    Other materials:

    Checking the timing chain tensioner
    1. Check: Timing chain tensioner Cracks/damage/rough movement Replace. a. Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. NOTE: While pressing the timing chain tensioner rod, wind it clockwise with a thin screwdriver "1" until it stops. b. ...

    Circuit diagram
    4. Main fuse 5. Main switch 9. Battery 25.ECU (engine control unit) 36.License plate light 37.Tail/brake light 44.Headlight relay 46.Pass switch 47.Dimmer switch 51.Headlight (low beam) 52.Auxiliary light 54.Headlight (high beam) 58.Meter light 60.High beam indicator light 64.Ignit ...

    Tires
    To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. WARNING Operation of this vehicle with impro ...

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