Yamaha YZF-R125 Service Manual: Installing the thermostat
1. Install:
- Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
- Copper washer
- Coolant temperature sensor
| CAUTION: Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact. |
3. Fill:
- Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.
4. Check:
- Cooling system
Leaks
Repair or replace any
faulty part.
5. Measure:
- Radiator cap opening pressure
Below the specified pressure
Replace the radiator cap.Refer to "CHECKING THE RADIATOR" on page 6-3.
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. ...
Water pump
...
Other materials:
Checking the transmission
1. Measure:
Main axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the main axle.
2. Measure:
Drive axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the drive axle.
3. Check:
Transmiss ...
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...
Checking the cylinder head breather hose
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Cylinder head breather hose "1"
Cracks/damage → Replace.
Loose connection → Connect properly.
CAUTION:Make sure the cylinder head
breather hose is
routed correctly.
...