Yamaha YZF-R125 Service Manual: Installing the thermostat
1. Install:
- Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
- Copper washer
- Coolant temperature sensor
| CAUTION: Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact. |
3. Fill:
- Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.
4. Check:
- Cooling system
Leaks
Repair or replace any
faulty part.
5. Measure:
- Radiator cap opening pressure
Below the specified pressure
Replace the radiator cap.Refer to "CHECKING THE RADIATOR" on page 6-3.
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. ...
Water pump
...
Other materials:
Bearings and oil seals
Install bearings "1" and oil seals "2" so that the
manufacturer's marks or numbers are visible.
When installing oil seals "1", lubricate the oil seal
lips with a light coat of lithium-soap-based
grease. Oil bearings liberally when installing, if
appropriate.
CAUTION:Do not spin th ...
Troubleshooting
The ignition system fails to operate (no spark or intermittent spark).
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Right side cover
4. Left side panel
5. Left upper side cowling
...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator rotor, make sure
the woodruff key is properly sealed in the keyway
of the crankshaft.
2. Tighte ...