Yamaha YZF-R125 Service Manual: Installing the thermostat

1. Install:

  • Thermostat

NOTE:

Install the thermostat with its breather hole "a" facing up.


2. Install:

  • Copper washer

  • Coolant temperature sensor

CAUTION:

Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact.

3. Fill:

  • Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.

4. Check:

  • Cooling system Leaks Repair or replace any
    faulty part.

5. Measure:

  • Radiator cap opening pressure Below the specified pressure 
    Replace the radiator cap.

    Refer to "CHECKING THE RADIATOR" on page 6-3.

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. ...

    Water pump
    ...

    Other materials:

    Installing the relay arm
    1. Lubricate: Spacers Bearings Oil seals Bolts (unthreaded shaft portion only) 2. Install: Bearing "1" (to the relay arm) Oil seal "2" (to the relay arm) 3. Rear shock absorber assembly 4. Relay arm 5. Connecting arm A. Left side B. Right side ...

    Checking and charging the battery
    WARNINGBatteries generate explosive hydrogen gas and contain electrolyte which is made of poisonous and highly caustic sulfuric acid. Therefore, always follow these preventive measures: Wear protective eye gear when handling or working near batteries. Charge batt ...

    Installing the front brake master cylinder
    1. Install: Brake master cylinder "1" Brake master cylinder holder "2" NOTE: Install the brake master cylinder holder with the arrow mark "a" pointing forward. Align the end of the brake master cylinder holder with the punch mark "b" on the handlebar. First, tighten the front bo ...

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