Yamaha YZF-R125 Service Manual: Installing the thermostat

1. Install:

  • Thermostat

NOTE:

Install the thermostat with its breather hole "a" facing up.


2. Install:

  • Copper washer

  • Coolant temperature sensor

CAUTION:

Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact.

3. Fill:

  • Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.

4. Check:

  • Cooling system Leaks Repair or replace any
    faulty part.

5. Measure:

  • Radiator cap opening pressure Below the specified pressure 
    Replace the radiator cap.

    Refer to "CHECKING THE RADIATOR" on page 6-3.

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. ...

    Water pump
    ...

    Other materials:

    Removing the primary drive gear and balancer gears
    1. Loosen: Primary drive gear nut "1" NOTE: Place the aluminum plate "a" between the balancer drive gear "2" and the balancer driven gear "3", and then loosen the primary drive gear nut. 2. Straighten the lock washer tab. 3. Loosen: Balancer driven gear nut "1" NOTE: Place ...

    Chassis tightening torques
    NOTE: First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg, 35 ft.lb) with a torque wrench, then loosen the lower ring nut completely. Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a torque wrench. ...

    Sidestand
    The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. WARNING The vehicl ...

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