Yamaha YZF-R125 Service Manual: Installing the thermostat
1. Install:
- Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
- Copper washer
- Coolant temperature sensor
| CAUTION: Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact. |
3. Fill:
- Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.
4. Check:
- Cooling system
Leaks
Repair or replace any
faulty part.
5. Measure:
- Radiator cap opening pressure
Below the specified pressure
Replace the radiator cap.Refer to "CHECKING THE RADIATOR" on page 6-3.
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. ...
Water pump
...
Other materials:
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 4-1
for a list of pre-operation checks.
This motor ...
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...
Installing the primary drive gear and balancer gears
1. Install:
Balancer driven gear "1"
Lock washer
Balancer drive gear "2"
Primary drive gear
Washer "3"
Balancer driven gear nut
Primary drive gear nut
NOTE:
Align the punch mark "a" in the balancer drive
gear "2" with the punch mark "b" in the balancer
driven gear "1".
...