Yamaha YZF-R125 Service Manual: Checking the rear brake caliper
1. Check:
- Brake caliper piston "1"
Rust/scratches/wear
Replace the
brake caliper piston. - Brake caliper cylinder "2"
Scratches/wear
Replace the
brake caliper assembly. - Brake caliper body "3"
Cracks/damage
Replace the
brake caliper assembly. - Brake fluid delivery passages
(brake caliper body)Obstruction
Blow out with compressed air.Obstruction Blow out with compressed air.
| WARNING Whenever a brake caliper is disassembled, replace the brake caliper piston dust seals and piston seals. |
2. Check:
- Brake caliper bracket
Cracks/damage
Replace.
Disassembling the rear brake caliper
1. Remove:
Brake caliper piston "1"
Brake caliper piston dust seal "2"
Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint
opening "a" to force out the pisto ...
Assembling the rear brake caliper
WARNING
Before installation, all internal brake components
should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake components
as ...
Other materials:
Checking and lubricating the cables
The following procedure applies to all of the inner
and outer cables.
WARNINGDamaged outer cable may cause the cable to
corrode and interfere with its movement. Replace
damaged outer cable and inner cables
as soon as possible.
1. Check:
Outer cable
Damage Replace.
2 ...
Checking the friction plates
The following procedure applies to all of the friction
plates.
1. Check:
Friction plate
Damage/wear Replace the
friction plates
as a set.
2. Measure:
Friction plate thickness
Out of specification Replace
the friction
plates as a set.
NOTE:
Measure the friction plate ...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator rotor, make sure
the woodruff key is properly sealed in the keyway
of the crankshaft.
2. Tighte ...