Yamaha YZF-R125 Service Manual: Disassembling the rear brake caliper
1. Remove:
- Brake caliper piston "1"
- Brake caliper piston dust seal "2"
- Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper.
WARNING
- Cover the brake caliper piston with a rag.
Be careful not to get injured when the piston is expelled from the brake caliper.
- Never try to pry out the brake caliper piston.
b. Remove the brake caliper piston seal and dust seal.
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of th ...
Checking the rear brake caliper
1. Check:
Brake caliper piston "1"
Rust/scratches/wear Replace the
brake
caliper piston.
Brake caliper cylinder "2"
Scratches/wear Replace the
brake caliper
assembly.
Brake ...
Other materials:
Installing the throttle body
1. Install:
Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint
with the slot "b" in each throttle body joint clamp.
2. Install:
Throttle body joint
NOTE:
Align the projection "a" on the throttle body joint
with the slot "b" in the intake mani ...
Adjusting the clutch lever free play
Adjusting the clutch lever free play
Clutch lever free play adjusting bolt
Clutch lever free play
The clutch lever free play should measure
10.0-15.0 mm (0.39-0.59 in) as
shown. Periodically check the clutch lever
free play and, if necessary, adjust it
as follows.
Slide the ...
Adjusting the drive chain slack
NOTE:
The drive chain slack must be checked at the
tightest point on the chain.
CAUTION:A drive chain that is too tight will
overload
the engine and other vital parts, and one that
is too loose can skip and damage the swingarm
or cause an accident. Therefore, keep
the drive ...