Yamaha YZF-R125 Service Manual: Assembling the rear brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Assembling the rear brake caliper

WARNING
  • Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid.
  • Never use solvents on internal brake components as they will cause the brake caliper piston dust seal and piston seal to swell and distort.
  • Whenever a brake caliper is disassembled, replace the brake caliper piston dust seal and piston seal.

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake ...

    Installing the rear brake caliper
    1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

    Other materials:

    Incorrect engine idling speed
    Engine 1. Cylinder and cylinder head Incorrect valve clearance Damaged valve train components 2. Air filter Clogged air filter element Fuel system 1. Throttle body Damaged or loose throttle body joint Improperly adjusted engine idling speed (idle adjusting screw) Improper ...

    Checking the steering
    Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Place a stand under the engine to raise the front wheel off the ground. WARNING! To ...

    Removing the cylinder head
    1. Align: "I" mark "a" on the generator rotor (with the stationary pointer "b" on the generator cover) a. Turn the crankshaft counterclockwise. b. When the piston is at TDC on the compression stroke, align the "I" mark "c" on the camshaft sprocket with the mark "d" on the cylinder h ...

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