Yamaha YZF-R125 Service Manual: Troubleshooting method

The engine operation is not normal and the engine trouble warning light comes on.

1. Check:

  • Fault code number

a. Check the fault code number displayed on the FI diagnostic tool.

b. Identify the faulty system with the fault code.

Refer to "Self-Diagnostic Function table".

c. Identify the probable cause of the malfunction.

Refer to "Diagnostic code table".

2. Check and repair the probable cause of the malfunction.


3. Perform fuel injection system reinstatement action.

Refer to "Reinstatement method" of table in "TROUBLESHOOTING DETAILS" on page 8-41.

4. Set the main switch to "OFF" and back to "ON", and then check that no fault code number is displayed.

NOTE:

If other fault codes are displayed, repeat steps (1) to (4) until no fault code number is displayed.

5. Erase the malfunction history in the diagnostic mode. Refer to "Sensor operation table (Diagnostic code No. 62)".

NOTE:

Setting the main switch to "OFF" will not erase the malfunction history.

The engine operation is not normal but the engine trouble warning light does not come on.

1. Check the operation of the following sensors and actuators in the diagnostic mode. Refer to "Sensor operation table" and "Actuator operation table".


If a malfunction is detected in the sensors or actuators, repair or replace all faulty parts.

If no malfunction is detected in the sensors and actuators, check and repair the inner parts of the engine.

    Self-diagnostic function table
    If the ECU detects an abnormal signal from a sensor while the vehicle is being driven, the ECU illuminates the engine trouble warning light and provides the engine with alternate operating instru ...

    Diagnostic mode
    It is possible to monitor the sensor output data or check the activation of actuators with the FI diagnostic tool connected to the vehicle and set to the normal mode or the diagnostic monitoring ...

    Other materials:

    Disassembling the rear brake caliper
    1. Remove: Brake caliper piston "1" Brake caliper piston dust seal "2" Brake caliper piston seal "3" a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper. WARNING Cover the brake caliper piston with a rag. Be careful no ...

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

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