Yamaha YZF-R125 Service Manual: Troubleshooting
Any of the following fail to light: headlight, high beam indicator light, taillight, license plate light, auxiliary light or meter light.
NOTE:
- Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
Circuit diagram
4. Main fuse
5. Main switch
9. Battery
25.ECU (engine control unit)
36.License plate light
37.Tail/brake light
44.Headlight relay
46.Pass switch
47.Dimmer switch
51.Headlight (low beam)
...
Signaling system
...
Other materials:
Checking the starter clutch
1. Check:
Starter clutch rollers "1"
Starter clutch spring caps "2"
Starter clutch springs "3"
Damage/wear Replace the starter
clutch
assembly.
2. Check:
Starter clutch idle gear
Starter clutch gear
Burrs/chips/roughness/wear Replace the
defective part(s).
3. Check:
...
Removing the rear brake master cylinder
NOTE:
Before removing the rear brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Rear brake light switch coupler
2. Loosen:
Rear brake light switch "1"
3. Remove:
Rear brake master cylinder bolts
Rear brake master cylinder
4. Remove:
...
Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...