NOTE:
When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper.
1. Remove:
NOTE:
To remove the inner brake pad "1", push down on the brake caliper bracket so that there is space to remove the brake pad.
2. Measure:
Brake pad wear limit "a"
Out of specification → Replace the brake
pads as a set.
3. Install:
NOTE:
Always install new brake pads and a new brake pad spring as a set.
a. Connect a clear plastic hose tightly to the bleed screw. Put the other end of the hose into an open container.
b. Loosen the bleed screw and push the brake caliper piston into the brake caliper with your finger.
c. Tighten the bleed screw.
d. Install a new brake pad spring "1" and new brake pads.
NOTE:
Install the brake pad spring as shown.
4. Install:
5. Install:
6. Check:
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
7. Check:
Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.
Rider seat
To remove the rider seat
Insert the key into the seat lock,
and then turn it clockwise.
Seat lock
Open.
Pull the rider seat off.
To install the rider seat
1. Insert the projection on the front of
the rider seat into the seat holder
as shown.
Projection
...
General chassis
Installing the air filter case
1. Install:
Air filter case joint clamp
NOTE:
Align the projection "a" on the air filter case with
the slot "b" in the air filter case joint clamp.
...
Adjusting the clutch lever free play
Adjusting the clutch lever free play
Clutch lever free play adjusting bolt
Clutch lever free play
The clutch lever free play should measure
10.0-15.0 mm (0.39-0.59 in) as
shown. Periodically check the clutch lever
free play and, if necessary, adjust it
as follows.
Slide the ...