NOTE:
When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper.
1. Remove:
NOTE:
To remove the inner brake pad "1", push down on the brake caliper bracket so that there is space to remove the brake pad.
2. Measure:
Brake pad wear limit "a"
Out of specification → Replace the brake
pads as a set.
3. Install:
NOTE:
Always install new brake pads and a new brake pad spring as a set.
a. Connect a clear plastic hose tightly to the bleed screw. Put the other end of the hose into an open container.
b. Loosen the bleed screw and push the brake caliper piston into the brake caliper with your finger.
c. Tighten the bleed screw.
d. Install a new brake pad spring "1" and new brake pads.
NOTE:
Install the brake pad spring as shown.
4. Install:
5. Install:
6. Check:
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
7. Check:
Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
...
Handlebar switches
Left
Left
1. Pass switch "PASS"
2. Dimmer switch "/"
3. Turn signal switch "/"
4. Horn switch""
Right
Right
Engine stop switch "/"
Start switch""
Pass switch "PASS"
Press this switch to flash the headlight.
Dimmer switch "/"
Set this switch to""
for the high
beam an ...
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...