Yamaha YZF-R125 Service Manual: Replacing the front brake pads
NOTE:
When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper.
1. Measure:
- Brake pad wear limit "a"
Out of specification
Replace
the brake pads as a set.
2. Install:
- Brake pad support
- Brake pad spring
- Brake pads
NOTE:
Always install new brake pads, a new brake pad spring and a new brake pad support as a set.
a. Connect a clear plastic hose "1" tightly to the bleed screw "2". Put the other end of the hose into an open container.
b. Loosen the bleed screw and push the brake caliper pistons into the brake caliper with your fingers.
c. Tighten the bleed screw. 
d. Install new brake pad support, a new brake pad spring and new brake pads.
NOTE:
The arrow mark "a" on the brake pad spring must point in the direction of disc rotation.
3. Install:
- Brake pad pin
- Brake pad clips
- Front brake caliper
4. Check:
- Brake fluid level
Below the minimum level mark "a" → Add
the
recommended brake fluid to the proper level.
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
5. Check:
- Brake lever operation
Soft or spongy feeling
Bleed
the brake system.Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.
Checking the front brake disc
1. Remove:
Front wheel
Refer to "FRONT WHEEL" on page 4-6.
2. Check:
Brake disc
Damage/galling Replace.
3. Measure:
Brake disc deflection
Out of specification Correct the
b ...
Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the en ...
Other materials:
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication
chart.
Place a stand under the engine to
raise the front wheel off the
ground. WARNING! To ...
Cast wheels
To maximize the performance, durability,
and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends or warpage before
each ride. If any damage is
found, have a Yamaha dealer replace
the wheel. ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the brake master cylinder holder
with the punch mark "b" on the handlebar.
First, tighten the front bo ...