Yamaha YZF-R125 Service Manual: Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain the brake fluid from the entire brake system.
1. Remove:
- Brake hose union bolt "1"
- Copper washers "2"
- Brake hose "3"
NOTE:
Put the end of the brake hose into a container and pump out the brake fluid carefully.
Replacing the front brake pads
NOTE:
When replacing the brake pads, it is not necessary
to disconnect the brake hose or disassemble
the brake caliper.
1. Measure:
Brake pad wear limit "a"
Out of specification Replace
...
Checking the front brake caliper
1. Check:
Brake caliper pistons "1"
Rust/scratches/wear Replace the
brake
caliper assembly.
Brake caliper body "2"
Cracks/damage Replace the brake
caliper
assembly.
Brake f ...
Other materials:
Circuit diagram
2. Crankshaft position sensor
4. Main fuse
5. Main switch
6. Radiator fan motor fuse
8. Sidestand switch
9. Battery
17.Engine stop switch
19.Intake air pressure sensor
20.Intake air temperature sensor
21.Throttle position sensor
22.Coolant temperature sensor
23.Lean angle sensor
24.S ...
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Installing the front fork legs
The following procedure applies to both of the
front fork legs.
1. Install:
Front fork leg
Temporarily tighten the upper and lower
bracket pinch bolts.
NOTE:
Make sure the inner tube end position "a" is 24.5
mm (0.96 in) from the top of the upper bracket.
2. Tighten:
Lower br ...