Yamaha YZF-R125 Service Manual: Removing the fuel tank

1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump.

2. Remove:

  • Fuel hose connector cover "1"

3. Disconnect:

  • Fuel hose "2"
CAUTION:
  • Be sure to disconnect the fuel hose by hand. Do not forcefully disconnect the hose with tools.
  • Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining in it.
  • Do not disconnect the fuel hose from the fuel hose connector. Disconnect the connector from the fuel pump.

NOTE:

Before removing the hose, place a few rags in the area under where it will be removed.

Removing the fuel tank


4. Remove:

  • Fuel tank

Checking the fuel pump body

1. Check:

Fuel pump body Obstruction Clean.


Cracks/damage Replace the fuel tank.


    Fuel tank
    ...

    Installing the fuel hose
    1. Install: Fuel hose Fuel hose connector cover CAUTION:When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover is in t ...

    Other materials:

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

    Assembling the front wheel
    1. Install: Wheel bearings Oil seal a. Install the new wheel bearings and oil seal in the reverse order of disassembly. CAUTION:Do not contact the wheel bearing inner race "1" or balls "2". Contact should be made only with the outer race "3". NOTE: Use a socket " ...

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

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