Yamaha YZF-R125 Service Manual: Removing the fuel tank

1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump.

2. Remove:

  • Fuel hose connector cover "1"

3. Disconnect:

  • Fuel hose "2"
CAUTION:
  • Be sure to disconnect the fuel hose by hand. Do not forcefully disconnect the hose with tools.
  • Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining in it.
  • Do not disconnect the fuel hose from the fuel hose connector. Disconnect the connector from the fuel pump.

NOTE:

Before removing the hose, place a few rags in the area under where it will be removed.

Removing the fuel tank


4. Remove:

  • Fuel tank

Checking the fuel pump body

1. Check:

Fuel pump body Obstruction Clean.


Cracks/damage Replace the fuel tank.


    Fuel tank
    ...

    Installing the fuel hose
    1. Install: Fuel hose Fuel hose connector cover CAUTION:When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover is in t ...

    Other materials:

    Chassis tightening torques
    NOTE: First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg, 35 ft.lb) with a torque wrench, then loosen the lower ring nut completely. Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a torque wrench. ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the ...

    Checking the fuel line
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Lift the fuel tank. (Do not disconnect the fuel hose, drain hose 3. Check: Fuel hose "1" Cracks/damage → Replace. Loose connection Connect properly. 4. Install: Fuel tank Refer to "FUEL TANK" on pa ...

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