Yamaha YZF-R125 Service Manual: Installing the relay arm

1. Lubricate:

  • Spacers
  • Bearings
  • Oil seals
  • Bolts (unthreaded shaft portion only)

2. Install:

  • Bearing "1" (to the relay arm)
  • Oil seal "2" (to the relay arm)

Installing the relay arm


3. Rear shock absorber assembly

4. Relay arm

5. Connecting arm

A. Left side

B. Right side

    Checking the connecting arms and relay arm
    1. Check: Connecting arms Relay arm Damage/wear Replace. 2. Check: Bearings Oil seals Damage/pitting Replace. 3. Check: Spacers Damage/scratches Replace. ...

    Installing the rear shock absorber assembly
    1. Install: Rear shock absorber assembly Relay arm "1" NOTE: Install the relay arm as shown in the illustration. 2. Tighten: Rear shock absorber assembly upper nut Relay arm nu ...

    Other materials:

    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oil level Incorrect oil viscosity (low) Deteriorated oil Clutch drags 1. Clutch Unevenly t ...

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller turns roughly Replace the stopper lever. Stopper lever spring Damage/wear Replace. ...

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