Yamaha YZF-R125 Service Manual: Disassembling the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Disassembling the front fork legs

The following procedure applies to both of the front fork legs.

1. Remove:

  • Rubber cap
  • Clip "1"
  • Front fork cap "2" (with O-ring)
  • Fork spring

NOTE:

Push the front fork cap in the direction of the arrow shown in the illustration to remove the clip.

Disassembling the front fork legs


2. Drain:

  • Fork oil

NOTE:

Stroke the inner tube several times while draining the fork oil.

Disassembling the front fork legs


3. Remove:

  • Dust seal "1"
  • Oil seal clip "2" (with a flat-head screwdriver)

CAUTION:

Do not scratch the inner tube.

4. Remove:

  • Damper rod bolt "1"
  • Damper rod

NOTE:

While holding the damper rod with the damper rod holder "2" and T-handle "3", loosen the damper rod bolt.


Disassembling the front fork legs


    Removing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner ...

    Other materials:

    Removing the front wheel (disc)
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Elevate: Front wheel NOTE: Place the vehicle on a suitable stand so that the front wheel is elevated. 3. Remove: Front brake caliper NO ...

    Checking the engine oil level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Check: Engine oil level The engine oil level should be between the minimum level ...

    Checking the water pump
    1. Check: Water pump housing cover Water pump housing Cracks/damage Replace. Impeller shaft Cracks/damage/wear Replace. Bearing Rough movement Replace. Radiator outlet hose Cracks/damage Replace. ...

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