Yamaha YZF-R125 Service Manual: Disassembling the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Disassembling the front fork legs

The following procedure applies to both of the front fork legs.

1. Remove:

  • Rubber cap
  • Clip "1"
  • Front fork cap "2" (with O-ring)
  • Fork spring

NOTE:

Push the front fork cap in the direction of the arrow shown in the illustration to remove the clip.

Disassembling the front fork legs


2. Drain:

  • Fork oil

NOTE:

Stroke the inner tube several times while draining the fork oil.

Disassembling the front fork legs


3. Remove:

  • Dust seal "1"
  • Oil seal clip "2" (with a flat-head screwdriver)

CAUTION:

Do not scratch the inner tube.

4. Remove:

  • Damper rod bolt "1"
  • Damper rod

NOTE:

While holding the damper rod with the damper rod holder "2" and T-handle "3", loosen the damper rod bolt.


Disassembling the front fork legs


    Removing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner ...

    Other materials:

    Removing the piston
    1. Remove: Piston pin clips "1" Piston pin "2" Piston "3" CAUTION:Do not use a hammer to drive the piston pin out. NOTE: Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling in ...

    Lubrication diagrams
    Clutch push lever Main axle Drive axle Crankshaft Oil filter Oil pump assembly Oil strainer To cylinder head Camshaft Crankshaft Main axle Drive axle ...

    Important manual information
    Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING ...

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