Yamaha YZF-R125 Service Manual: Removing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Removing the front fork legs

Removing the front fork legs


Removing the front fork legs


Removing the front fork legs


The following procedure applies to both of the front fork legs.

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Loosen:

  • Handlebar pinch bolt "1"
  • Handlebar bolt "2"
  • Upper bracket pinch bolt "3"
  • Lower bracket pinch bolt "4"
WARNING

Before loosening the upper and lower bracket pinch bolts, support the front fork leg.

Disassembling the front fork legs


3. Remove:

  • Front fork leg
    Front fork
    ...

    Disassembling the front fork legs
    The following procedure applies to both of the front fork legs. 1. Remove: Rubber cap Clip "1" Front fork cap "2" (with O-ring) Fork spring NOTE: Push the front fork cap in the direc ...

    Other materials:

    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Out of specification Replace the friction plates as a set. NOTE: Measure the friction plate ...

    Installing the engine
    1. Install: Engine "1" Engine mounting bolt (rear lower side) "2" Engine mounting nut (rear lower side) "3" Engine mounting bolt (rear upper side) "4" Engine mounting nut (rear upper side) "5" Engine mounting bolt (front side) "6" Engine mounting nut (front side) "7" NOTE: Do not ...

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

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