Yamaha YZF-R125 Service Manual: Removing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Removing the front fork legs

Removing the front fork legs


Removing the front fork legs


Removing the front fork legs


The following procedure applies to both of the front fork legs.

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Loosen:

  • Handlebar pinch bolt "1"
  • Handlebar bolt "2"
  • Upper bracket pinch bolt "3"
  • Lower bracket pinch bolt "4"
WARNING

Before loosening the upper and lower bracket pinch bolts, support the front fork leg.

Disassembling the front fork legs


3. Remove:

  • Front fork leg
    Front fork
    ...

    Disassembling the front fork legs
    The following procedure applies to both of the front fork legs. 1. Remove: Rubber cap Clip "1" Front fork cap "2" (with O-ring) Fork spring NOTE: Push the front fork cap in the direc ...

    Other materials:

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed lower bracket (improperly tightened ring nut) - Bent steering stem - Damaged ball bearing or bearing ...

    VInstalling the handlebars
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Install: Front brake master cylinder "1" Front brake master cylinder holder "2" Front brake light switch NOTE: Install the brake master cyl ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

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