Yamaha YZF-R125 Service Manual: Checking the front brake master cylinder
1. Check:
- Brake master cylinder
Damage/scratches/wear
Replace. - Brake fluid delivery passages
(brake master cylinder body)
Obstruction
Blow out with
compressed air.
2. Check:
- Brake master cylinder reservoir
Cracks/damage
Replace the brake
master cylinder. - Brake master cylinder reservoir diaphragm
Damage/wear
Replace.
3. Check:
- Brake hose
Cracks/damage/wear Replace.
Assembling the front brake master cylinder
WARNING
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Removing the front brake master cylinder
NOTE:
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Front brake light switch
2. Remove:
Brake hose union bolt
Copp ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the br ...
Other materials:
Checking the valve seats
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
Carbon deposits
(from the valve face and valve seat)
2. Check:
Valve seat
Pitting/wear Replace the
cylinder head.
3. Measure:
Valve seat width C "a"
Out of specification Replace
the ...
Checking the crankshaft
1. Measure:
Crankshaft runout
Out of specification Replace
the crankshaft,
bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
Big end side clearance
Out of specification Replace
the crankshaft.
3. Measure:
Crankshaft width
Out of specification&nbs ...
Checking the cooling system
1. Remove:
Side covers
Upper side cowlings
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Radiator "1"
Radiator inlet hose "2"
Radiator outlet hose "3"
Coolant reservoir hose "4"
Water pump breather hose "5"
Cracks/damage → Replace.
Refer to "RADIATOR" on page 6-1 ...