Yamaha YZF-R125 Service Manual: Checking the front brake master cylinder
1. Check:
- Brake master cylinder
Damage/scratches/wear
Replace. - Brake fluid delivery passages
(brake master cylinder body)
Obstruction
Blow out with
compressed air.
2. Check:
- Brake master cylinder reservoir
Cracks/damage
Replace the brake
master cylinder. - Brake master cylinder reservoir diaphragm
Damage/wear
Replace.
3. Check:
- Brake hose
Cracks/damage/wear Replace.
Assembling the front brake master cylinder
WARNING
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Removing the front brake master cylinder
NOTE:
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Front brake light switch
2. Remove:
Brake hose union bolt
Copp ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the br ...
Other materials:
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Checking the transmission
1. Measure:
Main axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the main axle.
2. Measure:
Drive axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the drive axle.
3. Check:
Transmiss ...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...