Yamaha YZF-R125 Service Manual: Checking the front brake master cylinder
1. Check:
- Brake master cylinder
Damage/scratches/wear
Replace. - Brake fluid delivery passages
(brake master cylinder body)
Obstruction
Blow out with
compressed air.
2. Check:
- Brake master cylinder reservoir
Cracks/damage
Replace the brake
master cylinder. - Brake master cylinder reservoir diaphragm
Damage/wear
Replace.
3. Check:
- Brake hose
Cracks/damage/wear Replace.
Assembling the front brake master cylinder
WARNING
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Removing the front brake master cylinder
NOTE:
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Front brake light switch
2. Remove:
Brake hose union bolt
Copp ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the br ...
Other materials:
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Installing the rear wheel (disc)
1. Install:
Rear brake disc
NOTE:
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
Rear brake disc
Refer to "CHECKING THE REAR BRAKE
DISC" on page 4-33.
3. Lubricate:
Rear wheel axle
Contact surface of rear wheel hub and rear
wheel
Whee ...
Checking the brake fluid level
1. Stand the vehicle on a level surface.
NOTE:
Place the vehicle on a suitable stand.
Make sure the vehicle is upright.
2. Check:
Brake fluid level
Below the minimum level mark "a" → Add the
recommended brake fluid to the proper level.
A. Front brake
B. Rear brake
WA ...