Yamaha YZF-R125 Service Manual: Introduction

This chapter includes all information necessary to perform recommended checks and adjustments. If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a longer service life and reduce the need for costly overhaul work. This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All service technicians should be familiar with this entire chapter.

    Periodic maintenance
    ...

    Periodic maintenance and lubrication chart
    NOTE: The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), re ...

    Other materials:

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the ...

    Assembling the crankcase
    1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces. 2. Apply: Sealant (onto the crankcase mating surfaces) NOTE: Do not allow any sealant to come into contact with the oil gallery. 3. Install: Right crankcase NOTE: Turn the shift drum segment ...

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

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