Yamaha YZF-R125 Service Manual: Checking the starter motor
1. Check:
- Commutator
Dirt
Clean with 600 grit
sandpaper.
2. Measure:
- Commutator diameter "a"
Out of specification
Replace
the starter motor.
3. Measure:
- Mica undercut "a"
Out of specification
Scrape
the mica to the proper measurement with a hacksaw blade that has been grounded to fit the commutator.
NOTE:
The mica of the commutator must be undercut to
ensure proper operation of the commutator.
4. Measure:
- Armature assembly resistances (commutator
and insulation)
Out of specification
Replace
the starter motor.
a. Measure the armature assembly resistances
with the pocket tester. 
b. If any resistance is out of specification, replace the starter motor.
5. Measure:
- Brush length "a"
Out of specification
Replace
the starter motor front cover/brush holder set.
6. Measure:
- Brush spring force
Out of specification
Replace
the brush springs as a set.
7. Check:
Gear teeth
Damage/wear Replace the gear.
8. Check:
- Bearing
- Oil seal
- Damage/wear Replace the
starter motor front cover/brush holder set.
Electric starter
...
Assembling the starter motor
1. Install:
Starter motor front cover/brush holder set "1"
Starter motor yoke "2"
NOTE:
Align the marks "a" on the starter motor yoke and
starter motor front cover/brush holder set.
...
Other materials:
Adjusting the throttle cable free play
NOTE:
Prior to adjusting the throttle cable free play, the
engine idling speed should be adjusted.
1. Check:
Throttle cable free play "a"
Out of specification →Adjust.
2. Remove:
Right side panel
Refer to "GENERAL CHASSIS" on page 4-1.
3. Adjust:
Throttle cable f ...
Checking the spark plug cap
1. Check:
Spark plug cap resistance
Out of specification Replace.
a. Remove the spark plug cap from the spark
plug lead.
b. Connect the pocket tester ( × 1k)
to the
spark plug cap as shown.
c. Measure the spark plug cap resistance. ...