Yamaha YZF-R125 Service Manual: Installing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Installing the front fork legs

The following procedure applies to both of the front fork legs.

1. Install:

  • Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.

NOTE:

Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.

Installing the front fork legs


2. Tighten:

  • Lower bracket pinch bolt "1"

  • Upper bracket pinch bolt "2"

  • Handlebar bolt "3"

  • Handlebar pinch bolt "4"

WARNING

Make sure the brake hose, clutch cable, and leads are routed properly.

Installing the front fork legs


    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling ...

    Steering head
    ...

    Other materials:

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

    Checking the throttle body joint and air filter case joint
    1. Remove: Right lower side cowling Left lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Throttle body joint "1" Air filter case joint "2" Cracks/damage Replace. 3. Install: Right lower side cowling Left lower side cowling Refer to "GENERAL CHAS ...

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