Yamaha YZF-R125 Service Manual: Installing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Installing the front fork legs

The following procedure applies to both of the front fork legs.

1. Install:

  • Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.

NOTE:

Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.

Installing the front fork legs


2. Tighten:

  • Lower bracket pinch bolt "1"

  • Upper bracket pinch bolt "2"

  • Handlebar bolt "3"

  • Handlebar pinch bolt "4"

WARNING

Make sure the brake hose, clutch cable, and leads are routed properly.

Installing the front fork legs


    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling ...

    Steering head
    ...

    Other materials:

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

    Lubrication diagrams
    Clutch push lever Main axle Drive axle Crankshaft Oil filter Oil pump assembly Oil strainer To cylinder head Camshaft Crankshaft Main axle Drive axle ...

    Checking the front fork
    The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage. To check the operation Place the vehicle ...

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