Yamaha YZF-R125 Service Manual: Installing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Installing the front fork legs

The following procedure applies to both of the front fork legs.

1. Install:

  • Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.

NOTE:

Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.

Installing the front fork legs


2. Tighten:

  • Lower bracket pinch bolt "1"

  • Upper bracket pinch bolt "2"

  • Handlebar bolt "3"

  • Handlebar pinch bolt "4"

WARNING

Make sure the brake hose, clutch cable, and leads are routed properly.

Installing the front fork legs


    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling ...

    Steering head
    ...

    Other materials:

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    1. Check: Radiator fins obstruction clean. Apply compressed air to the rear of the radiator. Damage  repair or replace. NOTE: Straighten any flattened fins with a thin, flat-head screwdriver. 2. Check: Radiator hoses Cracks/damage Replace. 3. Measure: Radiator cap ...

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    1. Lubricate: Bearings Spacers Dust covers Pivot shaft 2. Install: Bearings "1" 2. Swingarm A. Left side B. Right side 3. Install: Swingarm adjusting collar "1" Swingarm "2" Pivot shaft Pivot shaft nut "3" a. Install, and then fully turn in the swingarm adju ...

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    1. Remove: Right lower side cowling Left lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Throttle body joint "1" Air filter case joint "2" Cracks/damage Replace. 3. Install: Right lower side cowling Left lower side cowling Refer to "GENERAL CHAS ...

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