Yamaha YZF-R125 Service Manual: Installing the front fork legs
The following procedure applies to both of the front fork legs.
1. Install:
- Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.
NOTE:
Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.
2. Tighten:
- Lower bracket pinch bolt "1"
- Upper bracket pinch bolt "2"
- Handlebar bolt "3"
- Handlebar pinch bolt "4"
| WARNING Make sure the brake hose, clutch cable, and leads are routed properly. |
Assembling the front fork legs
The following procedure applies to both of the
front fork legs.
WARNING
Make sure the oil levels in both front fork
legs are equal.
Uneven oil levels can result in poor handling
...
Steering head
...
Other materials:
Checking the front brake master cylinder
1. Check:
Brake master cylinder
Damage/scratches/wear Replace.
Brake fluid delivery passages
(brake master cylinder body)
Obstruction Blow out with
compressed air.
2. Check:
Brake master cylinder reservoir
Cracks/damage Replace the brake
master
cylinder.
Brake maste ...
Assembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...
Checking the throttle body joint and air filter case joint
1. Remove:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Throttle body joint "1"
Air filter case joint "2"
Cracks/damage Replace.
3. Install:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHAS ...