Yamaha YZF-R125 Service Manual: Checking the friction plates
The following procedure applies to all of the friction plates.
1. Check:
- Friction plate
Damage/wear
Replace the
friction plates as a set.
2. Measure:
- Friction plate thickness
Out of specification
Replace
the friction plates as a set.
NOTE:
Measure the friction plate at four places.
A. Friction plate 1
B. Friction plate 2
C. Friction plate 3 (Green)
a. Green paint
Removing the clutch
1. Straighten the lock washer tab.
2. Loosen:
Clutch boss nut "1"
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", loosen the clutch boss nut.
...
Checking the clutch plates
The following procedure applies to all of the
clutch plates.
1. Check:
Clutch plate
Damage Replace the clutch
plates as a
set.
2. Measure:
Clutch plate warpage
(with a surface p ...
Other materials:
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. Place a thermometer "4" in the water.
d. While stirring the water, observe the thermostat
and th ...
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Checking the bulbs and bulb sockets
NOTE:
Do not check any of the lights that use LEDs.
Check each bulb and bulb socket for damage or
wear, proper connections, and also for continuity
between the terminals.
Damage/wear Repair or replace
the bulb,
bulb socket or both.
Improperly connected Properly
connect.
No c ...