Yamaha YZF-R125 Service Manual: Installing the exhaust assembly

Yamaha YZF-R125 Service Manual / Engine / Engine removal / Installing the exhaust assembly

1. Install:

  • Exhaust assembly "1"
  • Exhaust pipe nuts "2"
  • Exhaust assembly bolts "3" "4"

NOTE:

Do not fully tighten the nuts and bolts.

2. Tighten:

  • Exhaust pipe nuts "2"

  • Exhaust assembly bolt "4"

  • Exhaust assembly bolt "3"

Installing the exhaust assembly


    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Cylinder head
    * Yamaha bond No. 1215 (Three Bond No. 1215) ...

    Other materials:

    Checking the front brake hose
    1. Check: Brake hose "1" Cracks/damage/wear  Replace. 2. Check: Brake hose holder "2" Loose connection Tighten the holder bolt. 3. Hold the vehicle upright and apply the front brake several times. 4. Check: Brake hose Brake fluid leakage Replace the da ...

    Removing the generator
    1. Remove: Generator rotor nut "1" Washer NOTE: While holding the generator rotor "2" with the sheave holder "3", loosen the generator rotor nut. Do not allow the sheave holder to touch the projection on the generator rotor. 2. Remove: Generator rotor "1" (with the ...

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

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