1. Check:
2. Measure:
a. Measure cylinder bore "C" with the cylinder bore gauge.
NOTE:
Measure cylinder bore "C" by taking side-to-side and front-to-back measurements of the cylinder.
Then, find the average of the measurements.
b. If out of specification, replace the cylinder, and replace the piston and piston rings as a set.
c. Measure piston skirt diameter D "a" with the micrometer.
b. 5.0 mm (0.20 in) from the bottom edge of the
piston
d. If out of specification, replace the piston and piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder, and replace the piston and piston rings as a set.
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestrians
or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, ...
Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
...
Disassembling the front fork legs
The following procedure applies to both of the
front fork legs.
1. Remove:
Rubber cap
Clip "1"
Front fork cap "2"
(with O-ring)
Fork spring
NOTE:
Push the front fork cap in the direction of the arrow
shown in the illustration to remove the clip.
2. Drain:
Fork oil
NOTE ...