Yamaha YZF-R125 Service Manual: Installing the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Installing the crankshaft

1. Install:

  • Crankshaft "1"

NOTE:

Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5".


Installing the crankshaft


CAUTION:

To avoid scratching the crankshaft and to ease the installation procedure, lubricate the oil seal lips with lithium-soap-based grease and each bearing with engine oil.

NOTE:

Hold the connecting rod at top dead center (TDC) with one hand while turning the nut of the crankshaft installer bolt with the other. Turn the crankshaft installer bolt until the crankshaft bottoms against the bearing.

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of speci ...

    Transmission
    ...

    Other materials:

    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Out of specification Replace the friction plates as a set. NOTE: Measure the friction plate ...

    Checking the cylinder head
    1. Eliminate: Combustion chamber carbon deposits (with a rounded scraper) NOTE: Do not use a sharp instrument to avoid damaging or scratching: Spark plug bore threads Valve seats 2. Check: Cylinder head Damage/scratches   Replace. Cylinder head water jacket Min ...

    Checking the ignition timing
    NOTE: Prior to checking the ignition timing, check the wiring connections of the entire ignition system. Make sure all connections are tight and free of corrosion. 1. Remove: Rider seat Left lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Timing mark acces ...

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