This chart specifies tightening torques for standard fasteners with a standard ISO thread pitch.
Tightening torque specifications for special components
or assemblies are provided for each
chapter of this manual. To avoid warpage, tighten
multi-fastener assemblies in a crisscross pattern
and progressive stages until the specified
tightening torque is reached. Unless otherwise
specified, tightening torque specifications require
clean, dry threads. Components should be
at room temperature.
A. Distance between flats
B. Outside thread diameter
Checking and lubricating the brake and clutch levers
Brake lever
Brake lever
Clutch lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lubricated
if necessary.
Recommended lubricants:Brake lever:
Silicone grease
Clutch lever:
Lithium-soap ...
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Engine tightening torques
Cylinder head tightening sequence:
Generator cover tightening sequence:
Clutch cover tightening sequence:
Crankcase tightening sequence:
A. Left crankcase
B. Right crankcase ...