Yamaha YZF-R125 Service Manual: Removing the handlebars

Yamaha YZF-R125 Service Manual / Chassis / Handlebars / Removing the handlebars

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Remove:

  • Handlebar grip "1"

NOTE:

Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handlebar.

Removing the handlebars


    Handlebars
    ...

    Checking the handlebars
    1. Check: Left handlebar Right handlebar Bends/cracks/damage → Replace. WARNINGDo not attempt to straighten a bent handlebar as this may dangerously weaken it. ...

    Other materials:

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

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