Yamaha YZF-R125 Service Manual: Checking the front fork legs
The following procedure applies to both of the front fork legs.
1. Check:
- Inner tube
- Outer tube
Bends/damage/scratches
Replace.
| WARNING Do not attempt to straighten a bent inner tube as this may dangerously weaken it. |
2. Measure:
- Spring free length "a"
Out of specification
Replace.
3. Check:
- Damper rod
Damage/wear
Replace.
Obstruction
Blow out all
of the oil passages with compressed air. - Oil flow stopper
Damage
Replace.
| CAUTION: When disassembling and assembling the front fork leg, do not allow any foreign material to enter the front fork. |
Disassembling the front fork legs
The following procedure applies to both of the
front fork legs.
1. Remove:
Rubber cap
Clip "1"
Front fork cap "2"
(with O-ring)
Fork spring
NOTE:
Push the front fork cap in the direc ...
Assembling the front fork legs
The following procedure applies to both of the
front fork legs.
WARNING
Make sure the oil levels in both front fork
legs are equal.
Uneven oil levels can result in poor handling
...
Other materials:
Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
...
Checking the radiator fan motor
1. Check:
Radiator fan motor
Faulty/rough movement → Replace.
a. Disconnect the radiator fan motor coupler
from the wire harness.
b. Connect the battery (DC 12 V) as shown.
Positive tester probe →
blue "1"
Negative tester probe →
black "2"
c. Measure ...
Removing the rear brake master cylinder
NOTE:
Before removing the rear brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Rear brake light switch coupler
2. Loosen:
Rear brake light switch "1"
3. Remove:
Rear brake master cylinder bolts
Rear brake master cylinder
4. Remove:
...