Yamaha YZF-R125 Service Manual: Checking the front brake master cylinder
1. Check:
- Brake master cylinder
Damage/scratches/wear
Replace. - Brake fluid delivery passages
(brake master cylinder body)
Obstruction
Blow out with
compressed air.
2. Check:
- Brake master cylinder reservoir
Cracks/damage
Replace the brake
master cylinder. - Brake master cylinder reservoir diaphragm
Damage/wear
Replace.
3. Check:
- Brake hose
Cracks/damage/wear Replace.
Assembling the front brake master cylinder
WARNING
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Removing the front brake master cylinder
NOTE:
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Front brake light switch
2. Remove:
Brake hose union bolt
Copp ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the br ...
Other materials:
Engine tightening torques
Cylinder head tightening sequence:
Generator cover tightening sequence:
Clutch cover tightening sequence:
Crankcase tightening sequence:
A. Left crankcase
B. Right crankcase ...
Disassembling the front wheel
1. Remove:
Oil seal
Wheel bearings
a. Clean the surface of the front wheel hub.
b. Remove the oil seal "1" with a flat-head
screwdriver.
NOTE:
To prevent damaging the wheel, place a rag "2"
between the screwdriver and the wheel surface.
c. Remove the wheel bearings "3" with a ge ...
Installing the starter clutch
1. Install:
Starter clutch assembly
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
Stake the end "a" of each start ...