Yamaha YZF-R125 Service Manual: Checking the front brake master cylinder
1. Check:
- Brake master cylinder
Damage/scratches/wear
Replace. - Brake fluid delivery passages
(brake master cylinder body)
Obstruction
Blow out with
compressed air.
2. Check:
- Brake master cylinder reservoir
Cracks/damage
Replace the brake
master cylinder. - Brake master cylinder reservoir diaphragm
Damage/wear
Replace.
3. Check:
- Brake hose
Cracks/damage/wear Replace.
Assembling the front brake master cylinder
WARNING
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Removing the front brake master cylinder
NOTE:
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake system.
1. Disconnect:
Front brake light switch
2. Remove:
Brake hose union bolt
Copp ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the br ...
Other materials:
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Installing the water pump
1. Install:
Water pump assembly "1"
O-rings "2"
NOTE:
Align the projection "a" on the impeller shaft
with the slit "b" on the camshaft sprocket bolt.
Lubricate the O-rings with a thin coat of lithiumsoap-
based grease.
2. Fill:
Cooling system
(with the specified amou ...