Yamaha YZF-R125 Service Manual: Checking the transmission

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the transmission

1. Measure:

Main axle runout (with a centering device and dial gauge "1") Out of specification Replace
the main axle.

Checking the transmission

2. Measure:

Drive axle runout (with a centering device and dial gauge "1") Out of specification Replace
the drive axle.

Checking the transmission

3. Check:

Transmission gears Blue discoloration/pitting/wear
Replace the defective gear(s).
Transmission gear dogs Cracks/damage/rounded edges
Replace the defective gear(s).

Checking the transmission

4. Check:

Transmission gear engagement (each pinion gear to its respective wheel gear) Incorrect Reassemble the
transmission axle assemblies.

5. Check:

Transmission gear movement Rough movement Replace the
defective part(s).

Checking the shift drum assembly

1. Check: Shift drum groove Damage/scratches/wear Replace the shift drum assembly. Shift drum segment "1" Damage/wear Replace the shift drum assembly. Shift drum bearing "2" ...

Checking the clutch push rods

1. Check: Long clutch push rod Cracks/damage/wear Replace the long clutch push rod. 2. Measure: Push rod bending limit Out of specification Replace the long clutch push rod. ...

Other materials:

Installing the throttle body
1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Front brake pads Remove the front brake caliper by removing the bolts. Bolt Brake caliper Lining thickness Check each front br ...

Checking the front fork legs
The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...