Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Checking the coolant temperature sensor
1. Remove:
Coolant temperature sensor
WARNING
Handle the coolant temperature sensor
with special care.
Never subject the coolant temperature sensor
to strong shocks. If the coolant temperature
sensor is dropped, replace it.
2. Check:
Coolant temper ...
Installing the fuel hose
1. Install:
Fuel hose
Fuel hose connector cover
CAUTION:When installing the fuel hose, make sure
that
it is securely connected, and that the fuel
hose connector cover is in the correct position,
otherwise the fuel hose will not be properly
installed.
NOTE:
W ...
Rider seat
To remove the rider seat
Insert the key into the seat lock,
and then turn it clockwise.
Seat lock
Open.
Pull the rider seat off.
To install the rider seat
1. Insert the projection on the front of
the rider seat into the seat holder
as shown.
Projection
...