Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Cast wheels
To maximize the performance, durability,
and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends or warpage before
each ride. If any damage is
found, have a Yamaha dealer replace
the wheel. ...
Installing the steering head
1. Lubricate:
Upper bearing
Lower bearing
Bearing races
2. Install:
Lower ring nut
Rubber washer
Upper ring nut
Lock washer
Refer to "CHECKING AND ADJUSTING
THE STEERING HEAD" on page 3-22.
3. Install:
Upper bracket
Steering stem nut
NOTE:
Temporarily tighten t ...
Assembling the front fork legs
The following procedure applies to both of the
front fork legs.
WARNING
Make sure the oil levels in both front fork
legs are equal.
Uneven oil levels can result in poor handling
and a loss of stability.
NOTE:
When assembling the front fork leg, be sure to
rep ...