Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Circuit diagram
4. Main fuse
5. Main switch
9. Battery
14.Neutral switch
25.ECU (engine control unit)
31.Fuel sender
34.Rear brake light switch
35.Front brake light switch
37.Tail/brake light
38.Rear right turn signal light
39.Rear left turn signal light
40.Front right turn signal light
41.Front lef ...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...
Checking the tires
The following procedure applies to both of the
tires.
1. Check:
Tire pressure
Out of specification Regulate.
WARNING
The tire pressure should only be checked
and regulated when the tire temperature
equals the ambient air temperature.
The tire pressure must be adjuste ...