Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Storage
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
NOTICE
Storing the motorcycle in a
poorly ventilated room or covering
it with a tarp, while it is still
wet, will allow water and humidity
to seep in and ...
Checking the coolant level
1. Stand the vehicle on a level surface.
NOTE:
Place the vehicle on a suitable stand.
Make sure the vehicle is upright.
2. Check:
Coolant level
The coolant level should be between the
maximum level mark "a" and minimum level
mark "b".
Below the minimum level mark → Add t ...
Checking the front and rear brake pads
The front and rear brake pads must be
checked for wear at the intervals specified
in the periodic maintenance and
lubrication chart.
Front brake pads
Remove the front brake caliper by
removing the bolts.
Bolt
Brake caliper
Lining thickness
Check each front br ...