Yamaha YZF-R125 Service Manual: Assembling the starter motor

Yamaha YZF-R125 Service Manual / Engine / Electric starter / Assembling the starter motor

1. Install:

  • Starter motor front cover/brush holder set "1"
  • Starter motor yoke "2"

NOTE:

Align the marks "a" on the starter motor yoke and starter motor front cover/brush holder set.

Assembling the starter motor


    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica under ...

    Clutch
    ...

    Other materials:

    Checking the starter motor operation
    1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4. Refer to "TROUBLESHOOTING" on page 8-9. a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3". W ...

    Starting failures
    Engine 1. Cylinder and cylinder head - Loose spark plug - Loose cylinder head or cylinder - Damaged cylinder head gasket - Damaged cylinder gasket - Worn or damaged cylinder - Incorrect valve clearance - Improperly sealed valve - Incorrect valve-to-valve-seat contact - Incorrect valve timi ...

    Installing the drive chain
    1. Lubricate: Drive chain Master link 2. Install: Drive sprocket Drive sprocket retainer bolts 3. Install: Master link O-rings Master link plate Master link clip "1" CAUTION: The closed end of the master link clip must face in the direction of drive ch ...

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