Engine
1. Cylinder and cylinder head
- Loose spark plug
- Loose cylinder head or cylinder
- Damaged cylinder head gasket
- Damaged cylinder gasket
- Worn or damaged cylinder
- Incorrect valve clearance
- Improperly sealed valve
- Incorrect valve-to-valve-seat contact
- Incorrect valve timing
- Faulty valve spring
- Seized valve
2. Piston and piston ring(s)
- Improperly installed piston ring
- Damaged, worn or fatigued piston ring
- Seized piston ring
- Seized or damaged piston
3. Air filter
4. Crankcase and crankshaft
Fuel system
1. Fuel tank
2. Fuel pump
3. Throttle body
Electrical system
1. Battery
2. Fuse(s)
3. Spark plug
4. Ignition coil
5. Ignition system
6. Switches and wiring
7. Starting system
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
...
Checking the water pump
1. Check:
Water pump housing cover
Water pump housing
Cracks/damage Replace.
Impeller shaft
Cracks/damage/wear Replace.
Bearing
Rough movement Replace.
Radiator outlet hose
Cracks/damage Replace.
...
Checking and adjusting the steering head
1. Stand the vehicle on a level surface
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
front wheel is elevated.
2. Check:
Steering head
Grasp the bottom of the front fork legs an ...