Yamaha YZF-R125 Service Manual: Removing the throttle body

1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump.

2. Disconnect:

  • Fuel hose
WARNING

Cover the fuel hose connections with a cloth when disconnecting them. Residual pressure in the fuel lines could cause fuel to spurt out when removing the hoses.

NOTE:

  • To remove the fuel hose from the fuel injector, slide the fuel hose connector cover "1" on the end of the hose in the direction of the arrow shown, press the two buttons "2" on the sides of the connector, and then remove the hose.
  • Remove the fuel hose manually without using any tools.
  • Before removing the hose, place a few rags in the area under where it will be removed.

Removing the throttle body


3. Remove:

  • Throttle body
CAUTION:

Do not remove the throttle body sensor assembly "1" from the throttle body.

Removing the throttle body


Checking the fuel injector

1. Check:

  • Fuel injector Damage Replace.

    Throttle body
    ...

    Checking the throttle body
    1. Check: Throttle body Cracks/damage Replace the throttle body. 2. Check: Fuel passages Obstruction Clean. a. Wash the throttle body in a petroleum-based solvent. Do not us ...

    Other materials:

    Adjusting the brake pedal free play
    Adjusting the brake pedal free play Brake pedal free play The brake pedal free play should measure 3.5-4.5 mm (0.14-0.18 in) as shown. Periodically check the brake pedal free play and, if necessary, have a Yamaha dealer adjust it. WARNING An incorrect brake pedal free play in ...

    Assembling the front wheel
    1. Install: Wheel bearings Oil seal a. Install the new wheel bearings and oil seal in the reverse order of disassembly. CAUTION:Do not contact the wheel bearing inner race "1" or balls "2". Contact should be made only with the outer race "3". NOTE: Use a socket " ...

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

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