Yamaha YZF-R125 Service Manual: Removing the handlebars
1. Stand the vehicle on a level surface.
| WARNING Securely support the vehicle so that there is no danger of it falling over. |
2. Remove:
- Handlebar grip "1"
NOTE:
Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handlebar.
Handlebars
...
Checking the handlebars
1. Check:
Left handlebar
Right handlebar
Bends/cracks/damage → Replace.
WARNINGDo not attempt to straighten a bent
handlebar
as this may dangerously weaken it.
...
Other materials:
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
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Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
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Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...