Yamaha YZF-R125 Service Manual: Removing the handlebars

Yamaha YZF-R125 Service Manual / Chassis / Handlebars / Removing the handlebars

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Remove:

  • Handlebar grip "1"

NOTE:

Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handlebar.

Removing the handlebars


    Handlebars
    ...

    Checking the handlebars
    1. Check: Left handlebar Right handlebar Bends/cracks/damage → Replace. WARNINGDo not attempt to straighten a bent handlebar as this may dangerously weaken it. ...

    Other materials:

    Checking the shift drum assembly
    1. Check: Shift drum groove Damage/scratches/wear Replace the shift drum assembly. Shift drum segment "1" Damage/wear  Replace the shift drum assembly. Shift drum bearing "2" Damage/pitting Replace the shift drum assembly. ...

    Removing the front brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Brake hose union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of the brake hose into a container and pump out the brake fluid carefully. ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification Replace the piston pin. 3. Measure: Piston pin bore diameter "b" Out of specifica ...

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