Yamaha YZF-R125 Service Manual: Removing the handlebars

Yamaha YZF-R125 Service Manual / Chassis / Handlebars / Removing the handlebars

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Remove:

  • Handlebar grip "1"

NOTE:

Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handlebar.

Removing the handlebars


    Handlebars
    ...

    Checking the handlebars
    1. Check: Left handlebar Right handlebar Bends/cracks/damage → Replace. WARNINGDo not attempt to straighten a bent handlebar as this may dangerously weaken it. ...

    Other materials:

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification Replace the piston pin. 3. Measure: Piston pin bore diameter "b" Out of specifica ...

    Checking the turn signal relay
    1. Check: Turn signal relay input voltage Out of specification →The wiring circuit from the main switch to the turn signal relay coupler is faulty and must be repaired. a. Connect the pocket tester (DC 20 V) to the turn signal relay terminal as shown. - Positive tester probe  b ...

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

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