Yamaha YZF-R125 Service Manual: Removing the handlebars
1. Stand the vehicle on a level surface.
| WARNING Securely support the vehicle so that there is no danger of it falling over. |
2. Remove:
- Handlebar grip "1"
NOTE:
Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handlebar.
Handlebars
...
Checking the handlebars
1. Check:
Left handlebar
Right handlebar
Bends/cracks/damage → Replace.
WARNINGDo not attempt to straighten a bent
handlebar
as this may dangerously weaken it.
...
Other materials:
Checking the starter motor
1. Check:
Commutator
Dirt Clean with 600 grit
sandpaper.
2. Measure:
Commutator diameter "a"
Out of specification Replace
the starter
motor.
3. Measure:
Mica undercut "a"
Out of specification Scrape
the mica to the
proper measurement with a hacksaw blade
...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...
Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
...