1. Install:
NOTE:
2. Check:
3. Lubricate:
4. Install:
NOTE:
Make sure the speed sensor and the wheel hub are installed with the two projections meshed into the two slots respectively.
5. Install:
NOTE:
Make sure the stopper "a" in the speed sensor fits over the slot "b" on the outer tube.
6. Tighten:
WARNING Make sure the brake hose is routed properly. |
CAUTION: Before tightening the wheel axle, push down hard on the handlebar(s) several times and check if the front fork rebounds smoothly. |
a. Insert the front wheel axle from the right side and tighten it from the left side to 59 Nm (5.9 m.kg, 43 ft.lb) without performing temporary tightening.
b. Tighten the front wheel axle pinch bolt to 14 Nm (1.4 m.kg, 10 ft.lb) without performing temporary tightening.
c. Check that the right end of the front wheel axle is flush with the front fork. If necessary, manually push the front wheel axle or lightly tap it with a soft hammer until its end is flush with the front fork. However, if the surface of the front wheel axle end is not parallel to the surface of the front fork, align a point on the outer edge of the axle with the fork, making sure that the axle does not protrude past the fork.
Installing the front fork legs
The following procedure applies to both of the
front fork legs.
1. Install:
Front fork leg
Temporarily tighten the upper and lower
bracket pinch bolts.
NOTE:
Make sure the inner tube end position "a" is 24.5
mm (0.96 in) from the top of the upper bracket.
2. Tighten:
Lower br ...
Checking and replacing the rear wheel sprocket
1. Check:
Rear wheel sprocket
More than 1/4 tooth "a" wear
Replace the
rear wheel sprocket.
Bent teeth Replace the rear
wheel sprocket.
b. Correct
1. Drive chain roller
2. Rear wheel sprocket
2. Replace:
Rear wheel sprocket
a. Remove the self-locking nuts and the ...
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...