Yamaha YZF-R125 Service Manual: Checking the steering head

Yamaha YZF-R125 Service Manual / Chassis / Steering head / Checking the steering head

1. Wash:

Bearings
Bearing races

2. Check:

Bearings
Bearing races Damage/pitting →Replace.

3. Replace:

Bearings
Bearing races

a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer.

b. Remove the bearing race from the lower bracket with a floor chisel "2" and hammer.

c. Install a new dust seal and new bearing races.

CAUTION:

If the bearing races are not installed properly, the steering head pipe could be damaged.

NOTE:

Always replace the bearings and bearing races as a set.
Whenever the steering head is disassembled, replace the dust seal.

Checking the steering head

4. Check:

Upper bracket
Lower bracket (along with the steering stem) Bends/cracks/damage →Replace.

Removing the lower bracket

1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Remove: Upper ring nut Rubber washer Lower r ...

Installing the steering head

1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD ...

Other materials:

Installing the camshaft and rocker arms
1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...

Checking the relays
Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, replace the relay. 1. Disconnect the relay from the wire harness. 2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown. Check the relay operation. Out ...

Introduction
WARNINGDisc brake components rarely require disassembly. Therefore, always follow these preventive measures: Never disassemble brake components unless absolutely necessary. If any connection on the hydraulic brake system is disconnected, the entire brake sy ...