Yamaha YZF-R125 Service Manual: Assembling the rear brake master cylinder

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Assembling the rear brake master cylinder

WARNING
  • Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid.
  • Never use solvents on internal brake components.

    Checking the rear brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake ...

    Installing the rear brake master cylinder
    1. Install: Copper washers "1" Brake hose "2" Rear brake light switch "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

    Other materials:

    Checking the starter clutch
    1. Check: Starter clutch rollers "1" Starter clutch spring caps "2" Starter clutch springs "3" Damage/wear Replace the starter clutch assembly. 2. Check: Starter clutch idle gear Starter clutch gear Burrs/chips/roughness/wear Replace the defective part(s). 3. Check: ...

    Checking the radiator
    1. Check: Radiator fins obstruction clean. Apply compressed air to the rear of the radiator. Damage  repair or replace. NOTE: Straighten any flattened fins with a thin, flat-head screwdriver. 2. Check: Radiator hoses Cracks/damage Replace. 3. Measure: Radiator cap ...

    Assembling the oil pump
    1. Lubricate: Oil pump inner rotor Oil pump outer rotor Oil pump driven gear (with the recommended lubricant) 2. Install: Oil pump outer rotor Oil pump inner rotor "1" Oil pump driven gear Pin "2" NOTE: When installing the inner rotor, align the pin "2" in the oil pump sh ...

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