Yamaha YZF-R125 Service Manual: Removing the fuel tank

1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump.

2. Remove:

  • Fuel hose connector cover "1"

3. Disconnect:

  • Fuel hose "2"
CAUTION:
  • Be sure to disconnect the fuel hose by hand. Do not forcefully disconnect the hose with tools.
  • Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining in it.
  • Do not disconnect the fuel hose from the fuel hose connector. Disconnect the connector from the fuel pump.

NOTE:

Before removing the hose, place a few rags in the area under where it will be removed.

Removing the fuel tank


4. Remove:

  • Fuel tank

Checking the fuel pump body

1. Check:

Fuel pump body Obstruction Clean.


Cracks/damage Replace the fuel tank.


    Fuel tank
    ...

    Installing the fuel hose
    1. Install: Fuel hose Fuel hose connector cover CAUTION:When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover is in t ...

    Other materials:

    Removing the handlebars
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Remove: Handlebar grip "1" NOTE: Blow compressed air between the handlebar and the handlebar grip, and gradually push the grip off the handleb ...

    Checking the front brake lever free play
    Checking the front brake lever free play Brake lever free play The brake lever free play should measure 2.0-5.0 mm (0.08-0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake system. WARNING An incorrect brake le ...

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

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