Yamaha YZF-R125 Service Manual: Installing the relay arm

1. Lubricate:

  • Spacers
  • Bearings
  • Oil seals
  • Bolts (unthreaded shaft portion only)

2. Install:

  • Bearing "1" (to the relay arm)
  • Oil seal "2" (to the relay arm)

Installing the relay arm


3. Rear shock absorber assembly

4. Relay arm

5. Connecting arm

A. Left side

B. Right side

    Checking the connecting arms and relay arm
    1. Check: Connecting arms Relay arm Damage/wear Replace. 2. Check: Bearings Oil seals Damage/pitting Replace. 3. Check: Spacers Damage/scratches Replace. ...

    Installing the rear shock absorber assembly
    1. Install: Rear shock absorber assembly Relay arm "1" NOTE: Install the relay arm as shown in the illustration. 2. Tighten: Rear shock absorber assembly upper nut Relay arm nu ...

    Other materials:

    Checking the camshaft sprocket and timing chain guide
    1. Check: Camshaft sprocket More than 1/4 tooth wear "a" Replace the camshaft sprocket, timing chain and crankshaft as a set. a. 1/4 tooth b. Correct 1. Timing chain roller 2. Camshaft sprocket 2. Check: Timing chain guide (exhaust side) Damage/wear Replace. ...

    Troubleshooting charts
    Starting problems or poor engine performance Starting problems or poor engine performance Engine overheating WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification Replace the piston pin. 3. Measure: Piston pin bore diameter "b" Out of specifica ...

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