Yamaha YZF-R125 Service Manual: Installing the engine

1. Install:

  • Engine "1"
  • Engine mounting bolt (rear lower side) "2"
  • Engine mounting nut (rear lower side) "3"
  • Engine mounting bolt (rear upper side) "4"
  • Engine mounting nut (rear upper side) "5"
  • Engine mounting bolt (front side) "6"
  • Engine mounting nut (front side) "7"

NOTE:

Do not fully tighten the bolts and nuts.

Installing the engine


2. Tighten:

  • Engine mounting nut (rear upper side)

  • Engine mounting nut (rear lower side)

  • Engine mounting nut (front side)

    Engine removal
    ...

    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Other materials:

    Adjusting the drive chain slack
    NOTE: The drive chain slack must be checked at the tightest point on the chain. CAUTION:A drive chain that is too tight will overload the engine and other vital parts, and one that is too loose can skip and damage the swingarm or cause an accident. Therefore, keep the drive ...

    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the camshaft. 3. Check: Camshaft oil passage Obstruction Blow out with compressed air. ...

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

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