Yamaha YZF-R125 Service Manual: Installing the engine
1. Install:
- Engine "1"
- Engine mounting bolt (rear lower side) "2"
- Engine mounting nut (rear lower side) "3"
- Engine mounting bolt (rear upper side) "4"
- Engine mounting nut (rear upper side) "5"
- Engine mounting bolt (front side) "6"
- Engine mounting nut (front side) "7"
NOTE:
Do not fully tighten the bolts and nuts.
2. Tighten:
- Engine mounting nut (rear upper side)
- Engine mounting nut (rear lower side)
- Engine mounting nut (front side)
Engine removal
...
Installing the shift arm
1. Install:
Shift arm "1"
NOTE:
Make sure that the distance "a" between the
center of the left rider footrest "2" and the center
of the shift pedal "3" is within specification.
...
Other materials:
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...
Unstable handling
Handlebars
- Bent or improperly installed right handlebar
- Bent or improperly installed left handlebar
1. Steering head components
- Improperly installed upper bracket
- Improperly installed lower bracket
(improperly tightened ring nut)
- Bent steering stem
- Damaged ball bearing or bearing ...
Checking the turn signal relay
1. Check:
Turn signal relay input voltage
Out of specification →The wiring circuit
from
the main switch to the turn signal relay coupler
is faulty and must be repaired.
a. Connect the pocket tester (DC 20 V) to the
turn signal relay terminal as shown.
- Positive tester probe
b ...