Yamaha YZF-R125 Service Manual: Installing the engine

1. Install:

  • Engine "1"
  • Engine mounting bolt (rear lower side) "2"
  • Engine mounting nut (rear lower side) "3"
  • Engine mounting bolt (rear upper side) "4"
  • Engine mounting nut (rear upper side) "5"
  • Engine mounting bolt (front side) "6"
  • Engine mounting nut (front side) "7"

NOTE:

Do not fully tighten the bolts and nuts.

Installing the engine


2. Tighten:

  • Engine mounting nut (rear upper side)

  • Engine mounting nut (rear lower side)

  • Engine mounting nut (front side)

    Engine removal
    ...

    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Other materials:

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

    Checking and lubricating the brake and shift pedals
    Brake pedal Brake pedal Shift pedal Shift pedal The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. Recommended lubricant:Lithium-soap-based grease ...

    Checking the fuel line
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Lift the fuel tank. (Do not disconnect the fuel hose, drain hose 3. Check: Fuel hose "1" Cracks/damage → Replace. Loose connection Connect properly. 4. Install: Fuel tank Refer to "FUEL TANK" on pa ...

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