Yamaha YZF-R125 Service Manual: Installing the engine
1. Install:
- Engine "1"
- Engine mounting bolt (rear lower side) "2"
- Engine mounting nut (rear lower side) "3"
- Engine mounting bolt (rear upper side) "4"
- Engine mounting nut (rear upper side) "5"
- Engine mounting bolt (front side) "6"
- Engine mounting nut (front side) "7"
NOTE:
Do not fully tighten the bolts and nuts.
2. Tighten:
- Engine mounting nut (rear upper side)
- Engine mounting nut (rear lower side)
- Engine mounting nut (front side)
Engine removal
...
Installing the shift arm
1. Install:
Shift arm "1"
NOTE:
Make sure that the distance "a" between the
center of the left rider footrest "2" and the center
of the shift pedal "3" is within specification.
...
Other materials:
Checking the starter motor
1. Check:
Commutator
Dirt Clean with 600 grit
sandpaper.
2. Measure:
Commutator diameter "a"
Out of specification Replace
the starter
motor.
3. Measure:
Mica undercut "a"
Out of specification Scrape
the mica to the
proper measurement with a hacksaw blade
...
Incorrect engine idling speed
Engine
1. Cylinder and cylinder head
Incorrect valve clearance
Damaged valve train components
2. Air filter
Clogged air filter element
Fuel system
1. Throttle body
Damaged or loose throttle body joint
Improperly adjusted engine idling speed (idle
adjusting screw)
Improper ...
Removing the cylinder head
1. Align:
"I" mark "a" on the generator rotor
(with the stationary pointer "b" on the generator
cover)
a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compression
stroke, align the "I" mark "c" on the camshaft
sprocket with the mark "d" on the
cylinder h ...