Yamaha YZF-R125 Service Manual: Installing the engine
1. Install:
- Engine "1"
- Engine mounting bolt (rear lower side) "2"
- Engine mounting nut (rear lower side) "3"
- Engine mounting bolt (rear upper side) "4"
- Engine mounting nut (rear upper side) "5"
- Engine mounting bolt (front side) "6"
- Engine mounting nut (front side) "7"
NOTE:
Do not fully tighten the bolts and nuts.
2. Tighten:
- Engine mounting nut (rear upper side)
- Engine mounting nut (rear lower side)
- Engine mounting nut (front side)
Engine removal
...
Installing the shift arm
1. Install:
Shift arm "1"
NOTE:
Make sure that the distance "a" between the
center of the left rider footrest "2" and the center
of the shift pedal "3" is within specification.
...
Other materials:
Assembling the water pump
1. Install:
Water pump seal "1"
(into the water pump housing "2")
CAUTION:Never lubricate the water pump seal
surface
with oil or grease.
NOTE:
Install the water pump seal with the special
tools.
Install the water pump seal with the special
tools to the specifi ...
Removing the primary drive gear and balancer gears
1. Loosen:
Primary drive gear nut "1"
NOTE:
Place the aluminum plate "a" between the balancer
drive gear "2" and the balancer driven
gear "3", and then loosen the primary drive gear
nut.
2. Straighten the lock washer tab.
3. Loosen:
Balancer driven gear nut "1"
NOTE:
Place ...
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...