Yamaha YZF-R125 Service Manual: Installing the engine
1. Install:
- Engine "1"
- Engine mounting bolt (rear lower side) "2"
- Engine mounting nut (rear lower side) "3"
- Engine mounting bolt (rear upper side) "4"
- Engine mounting nut (rear upper side) "5"
- Engine mounting bolt (front side) "6"
- Engine mounting nut (front side) "7"
NOTE:
Do not fully tighten the bolts and nuts.
2. Tighten:
- Engine mounting nut (rear upper side)
- Engine mounting nut (rear lower side)
- Engine mounting nut (front side)
Engine removal
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Installing the shift arm
1. Install:
Shift arm "1"
NOTE:
Make sure that the distance "a" between the
center of the left rider footrest "2" and the center
of the shift pedal "3" is within specification.
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Other materials:
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
2. Check:
Timing chain guide (exhaust side)
Damage/wear Replace.
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Checking the relays
Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery
(12 V) to the relay terminal as shown.
Check the relay operation.
Out ...
Troubleshooting
The starter motor fails to turn.
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Left lower side cowling
4. Left upper side cowling
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