Yamaha YZF-R125 Service Manual: Installing the engine

1. Install:

  • Engine "1"
  • Engine mounting bolt (rear lower side) "2"
  • Engine mounting nut (rear lower side) "3"
  • Engine mounting bolt (rear upper side) "4"
  • Engine mounting nut (rear upper side) "5"
  • Engine mounting bolt (front side) "6"
  • Engine mounting nut (front side) "7"

NOTE:

Do not fully tighten the bolts and nuts.

Installing the engine


2. Tighten:

  • Engine mounting nut (rear upper side)

  • Engine mounting nut (rear lower side)

  • Engine mounting nut (front side)

    Engine removal
    ...

    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Other materials:

    General tightening torque specifications
    This chart specifies tightening torques for standard fasteners with a standard ISO thread pitch. Tightening torque specifications for special components or assemblies are provided for each chapter of this manual. To avoid warpage, tighten multi-fastener assemblies in a crisscross pattern and ...

    Installing the shift shaft
    1. Install: Stopper lever "1" Stopper lever spring "2" NOTE: Install the stopper lever spring as shown in the illustration. Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3". Mesh the stopper lever with the shift drum segment assembly. ...

    Adjusting the clutch lever free play
    Adjusting the clutch lever free play Clutch lever free play adjusting bolt Clutch lever free play The clutch lever free play should measure 10.0-15.0 mm (0.39-0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. Slide the ...

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