1. Install:
NOTE:
Install the conical spring washer as shown in the illustration.
2. Install:
NOTE:
Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss.
3. Install:
NOTE:
4. Tighten:
NOTE:
While holding the clutch boss "2" with the universal clutch holder "3", tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of the nut.
6. Lubricate:
7. Install:
NOTE:
8. Install:
NOTE:
Tighten the clutch spring bolts in stages and in a crisscross pattern.
9. Adjust:
a. Check that projection "a" on the clutch push lever "1" aligns with mark "b" shown on the crankcase in the illustration by pushing the clutch push lever manually in direction "c" until it stops.
b. If projection "a" is not aligned with mark "b", align them as follows:
10.Install:
11.Install:
NOTE:
Tighten the clutch cover bolts in the proper tightening sequence as shown.
12.Adjust:
Battery
A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance
and lubrication chart.
WARNING
Electrolyte is pois ...
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...
Checking the front brake lever free play
Checking the front brake lever free play
Brake lever free play
The brake lever free play should measure
2.0-5.0 mm (0.08-0.20 in) as
shown. Periodically check the brake lever
free play and, if necessary, have a
Yamaha dealer check the brake system.
WARNING
An incorrect brake le ...