1. Check:
Replace the
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.

Checking the primary drive gear
Installing the clutchChecking the shift shaft
1. Check:
Shift shaft
Bends/damage/wear Replace.
Shift shaft spring
Damage/wear Replace.
Checking the stopper lever
1. Check:
Stopper lever
Bends/damage Replace.
Roller turns roughly Replace
the stopper
lever.
Stopper lever spring
Damage/wear Replace.
...
Removing the handlebars
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
2. Remove:
Handlebar grip "1"
NOTE:
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handleb ...
Troubleshooting
Any of the following fail to light: headlight, high beam indicator light,
taillight, license plate light, auxiliary
light or meter light.
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
...