Yamaha YZF-R125 Service Manual: Checking the primary driven gear

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the primary driven gear

1. Check:

  • Primary driven gear "1" Damage/wear Replace the
    primary drive gear and clutch housing as a set.

    Excessive noise during operation 
    Replace the primary drive gear and clutch housing as a set.

Checking the primary driven gear


    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to instal ...

    Other materials:

    Removing the lower bracket
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Remove: Upper ring nut Rubber washer Lower ring nut "1" Lower bracket NOTE: Remove the lower ring nut with the steering nut wrench "2". ...

    Checking the timing chain tensioner
    1. Check: Timing chain tensioner Cracks/damage/rough movement Replace. a. Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. NOTE: While pressing the timing chain tensioner rod, wind it clockwise with a thin screwdriver "1" until it stops. b. ...

    Installing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Install: Front fork leg Temporarily tighten the upper and lower bracket pinch bolts. NOTE: Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket. 2. Tighten: Lower br ...

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