Yamaha YZF-R125 Service Manual: Checking the primary driven gear

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the primary driven gear

1. Check:

  • Primary driven gear "1" Damage/wear Replace the
    primary drive gear and clutch housing as a set.

    Excessive noise during operation 
    Replace the primary drive gear and clutch housing as a set.

Checking the primary driven gear


    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to instal ...

    Other materials:

    Checking the engine oil level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Check: Engine oil level The engine oil level should be between the minimum level ...

    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the camshaft. 3. Check: Camshaft oil passage Obstruction Blow out with compressed air. ...

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller turns roughly Replace the stopper lever. Stopper lever spring Damage/wear Replace. ...

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