Yamaha YZF-R125 Service Manual: Checking the primary driven gear

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the primary driven gear

1. Check:

  • Primary driven gear "1" Damage/wear Replace the
    primary drive gear and clutch housing as a set.

    Excessive noise during operation 
    Replace the primary drive gear and clutch housing as a set.

Checking the primary driven gear


    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to instal ...

    Other materials:

    Checking the engine oil level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Check: Engine oil level The engine oil level should be between the minimum level ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Installing the rear brake master cylinder
    1. Install: Copper washers "1" Brake hose "2" Rear brake light switch "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ROUTING" on page 2-33. CAUTION:When installing the brake hose onto the brake master ...

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