1. Check:
Replace the
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.

Checking the primary drive gear
Installing the clutchAdjusting the valve clearance
The following procedure applies to all of the
valves.
NOTE:
Valve clearance adjustment should be made
on a cold engine, at room temperature.
When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator rotor, make sure
the woodruff key is properly sealed in the keyway
of the crankshaft.
2. Tighte ...
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...