Yamaha YZF-R125 Service Manual: Checking the valves and valve guides
The following procedure applies to all of the valves and valve guides.
1. Measure:
- Valve-stem-to-valve-guide clearance
Out of specification
Replace the
valve guide.
Valve-stem-to-valve-guide clearance =
Valve guide inside diameter "a" -
Valve stem diameter "b" 
2. Replace:
- Valve guide
NOTE:
To ease valve guide removal and installation, and to maintain the correct fit, heat the cylinder head to 100 C (212 F) in an oven.
a. Remove the valve guide with the valve guide remover "1".
b. Install the new valve guide with the valve
guide installer "2" and valve guide remover
"1". 
a. Valve guide position
c. After installing the valve guide, bore the valve guide with the valve guide reamer "3" to obtain the proper valve-stem-to-valve-guide clearance.
NOTE:
After replacing the valve guide, reface the valve
seat. 
3. Eliminate:
- Carbon deposits (from the valve face and valve seat)
4. Check:
- Valve face
Pitting/wear
Grind the valve
face. - Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
Replace
the valve.
5. Measure:
- Valve margin thickness D "a"
Out of specification Replace
the valve.
6. Measure:
- Valve stem runout
Out of specification Replace
the valve.
NOTE:
- When installing a new valve, always replace the valve guide.
- If the valve is removed or replaced, always replace
the valve stem seal.
Removing the valves
The following procedure applies to all of the
valves and related components.
NOTE:
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure th ...
Checking the valve seats
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
Carbon deposits
(from the valve face and valve seat)
2. Check:
Valve seat
Pitting/wear Replace the ...
Other materials:
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oil level
Incorrect oil viscosity (low)
Deteriorated oil
Clutch drags
1. Clutch
Unevenly t ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the brake master cylinder holder
with the punch mark "b" on the handlebar.
First, tighten the front bo ...