1. Stand the vehicle on a level surface
WARNING Securely support the vehicle so that there is no danger of it falling over. |
NOTE:
Place the vehicle on a suitable stand so that the front wheel is elevated.
2. Check:
Binding/looseness → Adjust the steering head.
3. Remove:
4. Adjust:
a. Remove the lock washer "1", the upper ring nut "2", and the rubber washer "3".
b. Tighten the lower ring nut "4" with a steering nut wrench "5".
NOTE:
Set the torque wrench at a right angle to the steering nut wrench.
c. Loosen the lower ring nut "4" completely, and then tighten it to specification with a steering nut wrench.
WARNING Do not overtighten the lower ring nut. |
d. Check the steering head for looseness or binding by turning the front fork all the way in both directions. If any binding is felt, remove the lower bracket and check the upper and lower bearings.
Refer to "STEERING HEAD" on page 4-52.
e. Install the rubber washer "3".
f. Install the upper ring nut "2".
g. Finger tighten the upper ring nut "2", and then align the slots of both ring nuts. If necessary, hold the lower ring nut and tighten the upper ring nut until their slots are aligned.
NOTE:
Make sure the lock washer tabs "a" sit correctly in the ring nut slots "b".
5. Install:
Checking the rear brake caliper
1. Check:
Brake caliper piston "1"
Rust/scratches/wear Replace the
brake
caliper piston.
Brake caliper cylinder "2"
Scratches/wear Replace the
brake caliper
assembly.
Brake caliper body "3"
Cracks/damage Replace the
brake caliper
assembly.
Brake fluid deli ...
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic maintenance
and lubrication chart. In addition,
the condition of the ...