Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of
an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be
corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
| ITEM | CHECKS |
| Fuel |
|
| Engine oil |
|
| Coolant |
|
| Front brake |
|
| Rear brake |
|
| Clutch |
|
| Throttle grip |
|
| Control cables |
|
| Drive chain |
|
| Wheels and tires |
|
| Brake and shift pedals |
|
| Brake and clutch levers |
|
| Sidestand |
|
| Chassis fasteners |
|
| Instruments, lights, signals and switches |
|
| Sidestand switch |
|
| Battery |
|
Ignition circuit cut-off system
Operation and important riding pointsAssembling the water pump
1. Install:
Water pump seal "1"
(into the water pump housing "2")
CAUTION:Never lubricate the water pump seal
surface
with oil or grease.
NOTE:
Install the water pump seal with the special
tools.
Install the water pump seal with the special
tools to the specifi ...
Checking the oil pump
1. Check:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump housing cover
Cracks/damage/wear Replace the
defective
part(s).
2. Measure:
Inner-rotor-to-outer-rotor-tip clearance "a"
Outer-rotor-to-oil-pump-housing clearance
"b"
- Oil-pump-housing-to-inn ...
Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...