| WARNING Bleed the hydraulic brake system whenever:
|
NOTE:
1. Bleed:
a. Fill the brake fluid reservoir to the proper level with the recommended brake fluid.
b. Install the diaphragm (brake master cylinder reservoir or brake fluid reservoir).
c. Connect a clear plastic hose "1" tightly to the bleed screw "2".

A. Front
B. Rear
d. Place the other end of the hose into a container.
e. Slowly apply the brake several times.
f. Fully pull the brake lever or fully press down the brake pedal and hold it in position.
g. Loosen the bleed screw.
NOTE:
Loosening the bleed screw will release the pressure and cause the brake lever to contact the throttle grip or the brake pedal to fully extend.
h. Tighten the bleed screw and then release the brake lever or brake pedal.
i. Repeat steps (e) to (h) until all of the air bubbles have disappeared from the brake fluid in the plastic hose.
j. Tighten the bleed screw to specification.
k. Fill the brake fluid reservoir to the proper level with the recommended brake fluid.
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
| WARNING After bleeding the hydraulic brake system, check the brake operation. |
Checking the rear brake hose
Adjusting the drive chain slackHandlebar switches
Left
Left
1. Pass switch "PASS"
2. Dimmer switch "/"
3. Turn signal switch "/"
4. Horn switch""
Right
Right
Engine stop switch "/"
Start switch""
Pass switch "PASS"
Press this switch to flash the headlight.
Dimmer switch "/"
Set this switch to""
for the high
beam an ...
Checking the primary driven gear
1. Check:
Primary driven gear "1"
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.
...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator rotor, make sure
the woodruff key is properly sealed in the keyway
of the crankshaft.
2. Tighte ...