Yamaha YZF-R125 Service Manual: Removing the generator

1. Remove:

  • Generator rotor nut "1"
  • Washer

NOTE:

  • While holding the generator rotor "2" with the sheave holder "3", loosen the generator rotor nut.
  • Do not allow the sheave holder to touch the projection on the generator rotor.

Removing the generator


2. Remove:

  • Generator rotor "1" (with the flywheel puller "2")
  • Woodruff key
CAUTION:

To protect the end of the crankshaft, place an appropriate sized socket between the flywheel puller set center bolt and the crankshaft.

NOTE:

Make sure the flywheel puller is centered over the generator rotor.


Removing the generator


    Generator and starter clutch
    ...

    Removing the starter clutch
    1. Remove: Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", remove the starter clutch bolts. Do not allow the sheave holder to touch th ...

    Other materials:

    Installing the shift shaft
    1. Install: Stopper lever "1" Stopper lever spring "2" NOTE: Install the stopper lever spring as shown in the illustration. Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3". Mesh the stopper lever with the shift drum segment assembly. ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropriate. CAUTION:Do not spin th ...

    Installing the valves
    The following procedure applies to all of the valves and related components. 1. Deburr: Valve stem end (with an oil stone) 2. Lubricate: Valve stem "1" Valve stem seal "2" (with the recommended lubricant) 3. Install: Lower spring seat "1" Valve stem seal "2" V ...

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