Yamaha YZF-R125 Service Manual: Separating the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Separating the crankcase

1. Remove:

  • Crankcase bolts

NOTE:

Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.

Separating the crankcase


A. Right crankcase

B. Left crankcase

2. Turn:

  • Shift drum segment

NOTE:

Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase separation.

Separating the crankcase


3. Remove:

  • Right crankcase
CAUTION:

Tap on one side of the crankcase with a softface hammer. Tap only on reinforced portions of the crankcase, not on the crankcase mating surfaces. Work slowly and carefully and make sure the crankcase halves separate evenly.

    Crankcase
    ...

    Checking the crankcase
    1. Thoroughly wash the crankcase halves in a mild solvent. 2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces. 3. Check: Crankcase Cracks/damage Replace. Oil de ...

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    1. Check: Camshaft sprocket More than 1/4 tooth wear "a" Replace the camshaft sprocket, timing chain and crankshaft as a set. a. 1/4 tooth b. Correct 1. Timing chain roller 2. Camshaft sprocket 2. Check: Timing chain guide (exhaust side) Damage/wear Replace. ...

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    1. Install: Stopper lever "1" Stopper lever spring "2" NOTE: Install the stopper lever spring as shown in the illustration. Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3". Mesh the stopper lever with the shift drum segment assembly. ...

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