Yamaha YZF-R125 Service Manual: Separating the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Separating the crankcase

1. Remove:

  • Crankcase bolts

NOTE:

Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.

Separating the crankcase


A. Right crankcase

B. Left crankcase

2. Turn:

  • Shift drum segment

NOTE:

Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase separation.

Separating the crankcase


3. Remove:

  • Right crankcase
CAUTION:

Tap on one side of the crankcase with a softface hammer. Tap only on reinforced portions of the crankcase, not on the crankcase mating surfaces. Work slowly and carefully and make sure the crankcase halves separate evenly.

    Crankcase
    ...

    Checking the crankcase
    1. Thoroughly wash the crankcase halves in a mild solvent. 2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces. 3. Check: Crankcase Cracks/damage Replace. Oil de ...

    Other materials:

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: Shift fork guide bar Roll the shift fork guide bar on a flat surface. Bends  Replace. ...

    Adjusting the engine idling speed
    NOTE: Prior to adjusting the engine idling speed, the air filter element should be clean, and the engine should have adequate compression. 1. Start the engine and let it warm up for several minutes. 2. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 3. Lift the fuel tank. ...

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