Yamaha YZF-R125 Service Manual: Separating the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Separating the crankcase

1. Remove:

  • Crankcase bolts

NOTE:

Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.

Separating the crankcase


A. Right crankcase

B. Left crankcase

2. Turn:

  • Shift drum segment

NOTE:

Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase separation.

Separating the crankcase


3. Remove:

  • Right crankcase
CAUTION:

Tap on one side of the crankcase with a softface hammer. Tap only on reinforced portions of the crankcase, not on the crankcase mating surfaces. Work slowly and carefully and make sure the crankcase halves separate evenly.

    Crankcase
    ...

    Checking the crankcase
    1. Thoroughly wash the crankcase halves in a mild solvent. 2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces. 3. Check: Crankcase Cracks/damage Replace. Oil de ...

    Other materials:

    Identification numbers
    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION ...

    Checking the radiator
    1. Check: Radiator fins obstruction clean. Apply compressed air to the rear of the radiator. Damage  repair or replace. NOTE: Straighten any flattened fins with a thin, flat-head screwdriver. 2. Check: Radiator hoses Cracks/damage Replace. 3. Measure: Radiator cap ...

    Installing the relay arm
    1. Lubricate: Spacers Bearings Oil seals Bolts (unthreaded shaft portion only) 2. Install: Bearing "1" (to the relay arm) Oil seal "2" (to the relay arm) 3. Rear shock absorber assembly 4. Relay arm 5. Connecting arm A. Left side B. Right side ...

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