Yamaha YZF-R125 Service Manual: Checking the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Checking the crankcase

1. Thoroughly wash the crankcase halves in a mild solvent.

2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.

3. Check:

  • Crankcase Cracks/damage Replace.

  • Oil delivery passages Obstruction Blow out with
    compressed air.
    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum s ...

    Checking the timing chain and timing chain guide
    1. Check: Timing chain Damage/stiffness Replace the timing chain and camshaft sprocket as a set. 2. Check: Timing chain guide (intake side) Damage/wear Replace. Checking the oil stra ...

    Other materials:

    Checking the cylinder head breather hose
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Cylinder head breather hose "1" Cracks/damage → Replace. Loose connection → Connect properly. CAUTION:Make sure the cylinder head breather hose is routed correctly. ...

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. Place a thermometer "4" in the water. d. While stirring the water, observe the thermostat and th ...

    Adjusting the engine idling speed
    NOTE: Prior to adjusting the engine idling speed, the air filter element should be clean, and the engine should have adequate compression. 1. Start the engine and let it warm up for several minutes. 2. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 3. Lift the fuel tank. ...

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