Yamaha YZF-R125 Service Manual: Checking the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Checking the crankcase

1. Thoroughly wash the crankcase halves in a mild solvent.

2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.

3. Check:

  • Crankcase Cracks/damage Replace.

  • Oil delivery passages Obstruction Blow out with
    compressed air.
    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum s ...

    Checking the timing chain and timing chain guide
    1. Check: Timing chain Damage/stiffness Replace the timing chain and camshaft sprocket as a set. 2. Check: Timing chain guide (intake side) Damage/wear Replace. Checking the oil stra ...

    Other materials:

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

    Indicator and warning lights
    Indicator and warning lights Neutral indicator light"" Turn signal indicator light"" High beam indicator light"" Engine trouble warning light"" Coolant temperature warning light"" Turn signal indicator light"" This indicator light flashes when the turn signal switch is pushed t ...

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