Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Installing the fuel hose
    1. Install: Fuel hose Fuel hose connector cover CAUTION:When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover is in the correct position, otherwise the fuel hose will not be properly installed. NOTE: W ...

    Checking the brake fluid level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Brake fluid level Below the minimum level mark "a" → Add the recommended brake fluid to the proper level. A. Front brake B. Rear brake WA ...

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: Shift fork guide bar Roll the shift fork guide bar on a flat surface. Bends  Replace. ...

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