Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the fuel line
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Lift the fuel tank. (Do not disconnect the fuel hose, drain hose 3. Check: Fuel hose "1" Cracks/damage → Replace. Loose connection Connect properly. 4. Install: Fuel tank Refer to "FUEL TANK" on pa ...

    Electrical components
    1. Main switch 2. Clutch switch 3. Front brake light switch 4. Ignition coil 5. Throttle body sensor assembly (intake air pressure sensor, intake air temperature sensor, throttle position sensor) 6. FID (fast idle solenoid) 7. Rectifier/regulator 8. Lean angle sensor 9. Starting circui ...

    Replacing the rear brake pads
    NOTE: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Remove: Brake pads Brake pad spring NOTE: To remove the inner brake pad "1", push down on the brake caliper bracket so that there is space to remove the brake pa ...

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