Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

    Circuit diagram
    4. Main fuse 5. Main switch 9. Battery 25.ECU (engine control unit) 36.License plate light 37.Tail/brake light 44.Headlight relay 46.Pass switch 47.Dimmer switch 51.Headlight (low beam) 52.Auxiliary light 54.Headlight (high beam) 58.Meter light 60.High beam indicator light 64.Ignit ...

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

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