Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Removing the rear brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of the brake hose into a container and pump out the brake fluid carefully. ...

    Checking the rear shock absorber assembly
    1. Check: Rear shock absorber rod Bends/damage Replace the rear shock absorber assembly. Rear shock absorber Oil leaks Replace the rear shock absorber assembly. Spring Damage/wear   Replace the rear shock absorber assembly. Bushing Damage/wear Replace the rea ...

    Checking the rear wheel
    1. Check: Rear wheel axle Rear wheel Wheel bearings Oil seals Refer to "CHECKING THE FRONT WHEEL" on page 4-8. 2. Check: Tire Rear wheel Damage/wear → Replace. Refer to "CHECKING THE TIRES" on page 3-23 and "CHECKING THE WHEELS" on page 3-25. 3. Measure: Radi ...

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