1. Install:

NOTE:

2. Fill:
Refer to "CHANGING THE COOLANT" on page 3-15.
3. Check:
Cooling system
Leaks
Repair or replace the faulty
part.
4. Measure:
Radiator cap opening pressure
Below the specified pressure
Replace the
radiator cap.
Refer to "CHECKING THE RADIATOR" on page 6-3.
Assembling the water pump
Fuel systemChecking the water pump
1. Check:
Water pump housing cover
Water pump housing
Cracks/damage Replace.
Impeller shaft
Cracks/damage/wear Replace.
Bearing
Rough movement Replace.
Radiator outlet hose
Cracks/damage Replace.
...
Removing the cylinder head
1. Align:
"I" mark "a" on the generator rotor
(with the stationary pointer "b" on the generator
cover)
a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compression
stroke, align the "I" mark "c" on the camshaft
sprocket with the mark "d" on the
cylinder h ...
Cable routing
Front brake light switch lead
Right handlebar switch lead
Throttle cable
Main switch
Clutch cable
Clutch switch lead
Left handlebar switch lead
Sub-wire harness
Horn
Speed sensor lead
Front brake hose
Main switch lead
Left headlight assembly lead
Right headlight asse ...