Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Checking the starter motor operation
    1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4. Refer to "TROUBLESHOOTING" on page 8-9. a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3". W ...

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

    Checking the camshaft sprocket and timing chain guide
    1. Check: Camshaft sprocket More than 1/4 tooth wear "a" Replace the camshaft sprocket, timing chain and crankshaft as a set. a. 1/4 tooth b. Correct 1. Timing chain roller 2. Camshaft sprocket 2. Check: Timing chain guide (exhaust side) Damage/wear Replace. ...

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