Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Replacing the fuses
    Replacing the fuses Fuse box Spare fuse Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Main fuse The fuse box is located under the rider seat. If a fuse is blown, replace it as follows. Turn the key to "OFF" and turn off the electrical circuit i ...

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

    Checking the crankshaft position sensor
    1. Disconnect: Crankshaft position sensor coupler (from the wire harness) 2. Check: Crankshaft position sensor resistance Out of specification  Replace the crankshaft position sensor/stator assembly. a. Connect the pocket tester ( × 100) to the crankshaft position sensor c ...

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