Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Air induction system
    1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly 3. Air induction system hose (reed valve assembly to exhaust pipe) Checking the air induction system Air injection The air induction system burns unburned exhaust gases b ...

    Installing the radiator
    1. Fill: Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15. 2. Check: Cooling system Leaks Repair or replace any faulty part. 3. Measure: Radiator cap opening pressure Below the specified pressure Repla ...

    Checking the front wheel
    1. Check: Front wheel axle Roll the wheel axle on a flat surface. Bends → Replace. WARNINGDo not attempt to straighten a bent wheel axle. 2. Check: Tire Front wheel Damage/wear → Replace. Refer to "CHECKING THE TIRES" on page 3-23 and "CHECKING TH ...

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