Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Fuel tank cap
    Fuel tank cap Fuel tank cap lock cover Unlock. To remove the fuel tank cap Open the fuel tank cap lock cover. Insert the key into the lock and turn it 1/4 turn counterclockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank ca ...

    Checking the valve seats
    The following procedure applies to all of the valves and valve seats. 1. Eliminate: Carbon deposits (from the valve face and valve seat) 2. Check: Valve seat Pitting/wear Replace the cylinder head. 3. Measure: Valve seat width C "a" Out of specification Replace the ...

    Checking the throttle body joint and air filter case joint
    1. Remove: Right lower side cowling Left lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Throttle body joint "1" Air filter case joint "2" Cracks/damage Replace. 3. Install: Right lower side cowling Left lower side cowling Refer to "GENERAL CHAS ...

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