Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.
- Oil
- Lip
- Spring
- Grease
Replacement parts
Use only genuine Yamaha parts for all replacements.
Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in qua ...
Lock washers/plates and cotter pins
After removal, replace all lock washers/plates
"1" and cotter pins. After the bolt or nut has been
tightened to specification, bend the lock tabs
along a flat of the bolt or nut.
...
Other materials:
Fuel tank cap
Fuel tank cap
Fuel tank cap lock cover
Unlock.
To remove the fuel tank cap
Open the fuel tank cap lock cover.
Insert the key into the lock and turn
it 1/4 turn counterclockwise. The
lock will be released and the fuel
tank cap can be removed.
To install the fuel tank ca ...
Checking the piston rings
1. Measure:
Piston ring side clearance
Out of specification Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
Piston ring
(into the cylind ...
Removing the front fork legs
The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
2. Loosen:
Handlebar pinch bolt "1"
Handlebar bolt "2"
Upper bracket ...