Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.
- Oil
- Lip
- Spring
- Grease
Replacement parts
Use only genuine Yamaha parts for all replacements.
Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in qua ...
Lock washers/plates and cotter pins
After removal, replace all lock washers/plates
"1" and cotter pins. After the bolt or nut has been
tightened to specification, bend the lock tabs
along a flat of the bolt or nut.
...
Other materials:
Adjusting the valve clearance
The following procedure applies to all of the
valves.
NOTE:
Valve clearance adjustment should be made
on a cold engine, at room temperature.
When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...
Checking the drive sprocket
1. Check:
Drive sprocket
More than 1/4 tooth "a" wear
Replace the
drive chain sprockets as a set.
Bent teeth Replace the drive
chain sprockets
as a set.
b. Correct
1. Drive chain roller
2. Drive chain sprocket
Checking the rear wheel sprocket
Refer to "CHECKING AND R ...