1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Replacement parts
Lock washers/plates and cotter pinsChecking the throttle body joint and air filter case joint
1. Remove:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Throttle body joint "1"
Air filter case joint "2"
Cracks/damage Replace.
3. Install:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHAS ...
Checking the horn
1. Check:
Horn resistance
Out of specification Replace.
a. Disconnect the horn connectors from the
horn terminals.
b. Connect the pocket tester ( × 1) to the horn
terminals.
Positive tester probe
horn terminal "1"
Negative tester probe
horn terminal "2"
c. Measure t ...
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
repre ...