Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Checking the fid (fast idle solenoid)
    1. Disconnect: FID (fast idle solenoid) coupler 2. Check: FID (fast idle solenoid) resistance a. Disconnect the FID (fast idle solenoid) coupler from the FID. b. Connect the pocket tester ( × 10) to the terminals of the FID (fast idle solenoid). Positive tester probe ...

    Installing the exhaust assembly
    1. Install: Exhaust assembly "1" Exhaust pipe nuts "2" Exhaust assembly bolts "3" "4" NOTE: Do not fully tighten the nuts and bolts. 2. Tighten: Exhaust pipe nuts "2" Exhaust assembly bolt "4" Exhaust assembly bolt "3" ...

    Checking the spark plug
    The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the ...

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