Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Drive chain slack
    The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack Place the motorcycle on the sidestand. TIP When checking and adjusting the drive chain slack, there should be no weight on the motorcycle. Shift the transmission in ...

    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

    Measuring the compression pressure
    NOTE: Insufficient compression pressure will result in a loss of performance. 1. Measure: Valve clearance Out of specification →Adjust. Refer to "ADJUSTING THE VALVE CLEARANCE" on page 3-3. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Remove: ...

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