The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
Checking the front fork
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or repair
it.
Lubricating the swingarm pivots
Checking the steeringAssembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Checking and replacing the rear wheel sprocket
1. Check:
Rear wheel sprocket
More than 1/4 tooth "a" wear
Replace the
rear wheel sprocket.
Bent teeth Replace the rear
wheel sprocket.
b. Correct
1. Drive chain roller
2. Rear wheel sprocket
2. Replace:
Rear wheel sprocket
a. Remove the self-locking nuts and the ...