The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
Checking the front fork
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or repair
it.
Lubricating the swingarm pivots
Checking the steeringChecking the starter clutch
1. Check:
Starter clutch rollers "1"
Starter clutch spring caps "2"
Starter clutch springs "3"
Damage/wear Replace the starter
clutch
assembly.
2. Check:
Starter clutch idle gear
Starter clutch gear
Burrs/chips/roughness/wear Replace the
defective part(s).
3. Check:
...
Checking the clutch springs
The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
Damage Replace the clutch
springs as a
set.
2. Measure:
Clutch spring free length "a"
Out of specification Replace
the clutch
springs as a set.
...
Installing the starter clutch
1. Install:
Starter clutch assembly
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
Stake the end "a" of each start ...