Checking the front brake lever free play
The brake lever free play should measure 2.0-5.0 mm (0.08-0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake system.
WARNING
An incorrect brake lever free play indicates
a hazardous condition in the
brake system. Do not operate the vehicle
until the brake system has
been checked or repaired by a
Yamaha dealer.
Adjusting the clutch lever free play
Adjusting the brake pedal free playChecking the rear brake caliper
1. Check:
Brake caliper piston "1"
Rust/scratches/wear Replace the
brake
caliper piston.
Brake caliper cylinder "2"
Scratches/wear Replace the
brake caliper
assembly.
Brake caliper body "3"
Cracks/damage Replace the
brake caliper
assembly.
Brake fluid deli ...
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully. ...