Yamaha YZF-R125 Service Manual: Separating the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Separating the crankcase

1. Remove:

  • Crankcase bolts

NOTE:

Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.

Separating the crankcase


A. Right crankcase

B. Left crankcase

2. Turn:

  • Shift drum segment

NOTE:

Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase separation.

Separating the crankcase


3. Remove:

  • Right crankcase
CAUTION:

Tap on one side of the crankcase with a softface hammer. Tap only on reinforced portions of the crankcase, not on the crankcase mating surfaces. Work slowly and carefully and make sure the crankcase halves separate evenly.

    Crankcase
    ...

    Checking the crankcase
    1. Thoroughly wash the crankcase halves in a mild solvent. 2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces. 3. Check: Crankcase Cracks/damage Replace. Oil de ...

    Other materials:

    Handlebar switches
    Left Left 1. Pass switch "PASS" 2. Dimmer switch "/" 3. Turn signal switch "/" 4. Horn switch"" Right Right Engine stop switch "/" Start switch"" Pass switch "PASS" Press this switch to flash the headlight. Dimmer switch "/" Set this switch to"" for the high beam an ...

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b" 2. Replace: ...

    Removing the valves
    The following procedure applies to all of the valves and related components. NOTE: Before removing the internal parts of the cylinder head (e.g., valves, valve springs, valve seats), make sure the valves properly seal. 1. Check: Valve sealing Leakage at the valve seat Check the valve ...

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